Siemens SIMOTICS DC 1HS6 Manuals

Manuals and User Guides for Siemens SIMOTICS DC 1HS6. We have 1 Siemens SIMOTICS DC 1HS6 manual available for free PDF download: Operating Instructions And Installation

Siemens SIMOTICS DC 1HS6 Operating Instructions And Installation (148 pages)

DC motor

Brand: Siemens | Category: Engine | Size: 3.69 MB

Table of Contents
5
Introduction
13
About These Instructions
13
Safety Notes
15
Information for the Nominated Person in Control of the Electrical Installation
15
The Five Safety Rules
15
Qualified Personnel
16
Safe Handling
16
Electrostatic Sensitive Devices
18
Electromagnetic Compatibility
19
Interference Immunity
19
Influence on the Line Power Supply through a Strongly Irregular Torque
19
Electromagnetic Fields When Operating Electrical Power Engineering Installations
20
Description
21
Table 3-1 Insulation Classes
22
Table 3-2 Machine Design
23
Table 3-3 Data on the Rating Plate
24
Preparations for Use
25
Safety-Related Aspects to Consider When Configuring the Plant
25
Observing the Operating Mode
25
Noise Emissions
25
Ensuring Cooling
26
Risk of Corrosion with Inadequate Coolant Quality
26
Interlock Circuit for the External Fan Motor
26
System-Inherent Frequencies
27
Torsional Loading of the Drive Train Due to Faults in the Electrical Supply
27
Transport and Storage
27
Transport Markings
27
Checking the Delivery
28
Attaching the Rotor Shipping Brace Prior to Storage
28
Checking the Load Handling Attachments
29
Requirements for Safe Lifting and Transporting
29
Transporting the Machine Set
30
Lifting and Transporting the Machine
31
Table 4-1 Tightening Torques for the Shaft Screw on the Rotor Shipping Brace
31
Storage
32
Protection against Corrosion
35
Protecting the Cooling Water Circuit During Storage
35
Assembling
37
Preparations for Installation
37
Requirements for Installation
37
Insulation Resistance and Polarization Index
38
Testing the Insulation Resistance and Polarization Index
38
Table 5-1 Stator Winding Insulation Resistance at 40° C
39
Preparing the Mating Faces
41
Lift the Machine to Where It will be Installed, and Position It
41
Preconditions for Correct Alignment and Secure Attachment
41
Checking the Load Handling Attachments
42
Removing the Rotor Shipping Brace
42
Removing Anti-Corrosion Protection
43
Mounting the Output Elements
44
Lifting and Transporting the Machine
45
Putting the Machine down
47
Drain Condensate
47
Roughly Aligning the Machine
47
Installing the Machine
48
Safety Instructions for Installation
48
Selecting Fixing Screws
49
Preconditions for Smooth, Vibration-Free Operation
49
Aligning the Machine to the Driven Machine and Attaching It to It (Foundation Mounting)
49
Table 5-2 Permissible Deviations for Aligning the Machine with Flexible Coupling
50
Aligning the Machine to the Driven Machine and Attaching It to It (Flange Mounting, Vertical)
51
Aligning the Machine to the Driven Machine and Mounting (Flange, Horizontal IM B5)
51
Mounting the Machine
52
Axial and Radial Forces
52
Ensuring Cooling by Means of External Fans
53
Electrical Connection
55
Selecting Cables
55
Bringing in and Routing the Cables
55
Terminal Designations
56
Connecting Cables
56
Table 6-1 Terminal Designations in Example B1
56
Connecting the Main Circuit
57
Table 6-2 Terminal Box Connection Data
57
Image 6-1 Connection of Main Terminals with Cable Lug
58
Image 6-2 Connection of Auxiliary Terminals with Cable Lug
58
Image
58
Connection Without Cable Lugs
58
Connecting the Grounding Conductor
59
Table 6-3 Tightening Torque of Screws with Cable Lugs
59
Internal Equipotential Bonding
60
Connecting the Auxiliary Circuits
60
Table 6-4 Tightening Torque of Screws with Ground Terminals
60
Connecting an External Fan Motor
62
Connecting Temperature Monitoring for the Stator Winding
62
Completing Connection Work
63
Commissioning
65
Preparing for Commissioning
65
Measure the Insulation Resistance before Commissioning
66
Greasing the Roller Bearings Prior to Commissioning
67
Minimum Radial Forces for Cylindrical Roller Bearings
67
Commissioning an External Fan
68
Table 7-1 Minimum Radial Forces
68
Switch on
69
External Fan with Cover Sheet
69
Image
69
Overspeed
70
Switch off
71
Operation
73
Switching on the Machine
74
Regreasing Roller Bearings
75
Deactivating
75
Switching on Again after an Emergency Switching-Off
75
Stoppages
75
Table 8-1 Vibration Magnitude as a Function of Vibration Frequency
75
Measures in Non-Operational Periods
76
Avoidance of Frost and Corrosion Damage in the Cooling System
77
Avoidance of Damage to Roller Bearings During Stoppages
77
Measurement of the Insulation Resistance after an Extended Stoppage
77
Decommissioning the Machine
78
Re-Commissioning the Machine
78
Special Operating Conditions
79
Faults
79
Inspections in the Event of Faults
79
Faults in Operation
80
Faults at the External Fan
80
Table 8-2 Faults in Operation
80
Table 8-3 Cooling System Faults
80
Air-To-Water Heat Exchanger Faults
81
Table 8-4 Cooling System Faults
81
Roller Bearing Faults
82
Table 8-5 Roller Bearing Faults
82
Brush Faults
83
Table 8-6 Brush Faults
83
Commutator Faults
84
Table 8-7 Commutator Faults
84
Maintenance
85
Inspection and Maintenance
85
Initial Inspection
86
Mttr
88
Main Inspection
88
Table 9-1 MTTR in Fault-Free Operation
88
Regreasing Rolling-Contact Bearings
89
Regreasing Intervals and Grease Types
90
Table 9-2 Suitable Greases for Rolling-Contact Bearings (down to -20 °C)
90
Clean the Machine
91
Checking the Carbon Brushes
91
Replacing the Carbon Brushes
92
Setting the Brush Rocker and Brush Holder
93
Maintaining the Commutator
93
Adjusting the Brush Rocker: Fixed Part (1), Brush Rocker (2)
93
Image
93
Table 9-3 Commutator Overhaul - Minimum Permissible Diameter
94
Maintaining Terminal Boxes
95
Reworking the Slots
95
Image
95
Final Work on the Commutator after Skimming
95
Touch up any Damaged Paintwork
96
Repair
96
Prepare Servicing Work
97
Disassembling the Machine
98
Removing Rolling-Contact Bearings
99
Installing the Machine
99
Mounting the Rolling-Contact Bearings
100
Replacing the Speed Encoder
101
Speed Sensor with Conical Hub
101
Table 9-4 Recommended Torques for Tightening the Shaft Journal
101
Speed Sensor for Overhung Mounting
102
Speed Sensor Assembly
102
Image
102
Speed Sensor Assembly
103
Speed Sensor for Construction Type IM B5
104
Image 9-6 Speed Encoder Mounting
105
Image
105
Spare Parts
107
Ordering Data
107
Ordering Spare Parts Via the Internet
108
Using Commercially Available Spare Parts
108
Stator and Rotor, Shaft Heights 180 to 280
109
Side View 1G.6, 1H.6 Shaft Heights 180 to 200
109
Image
109
Front View 1G.6, 1H.6 Shaft Heights 180 to 200
109
Image
110
Rolling-Contact Bearing
111
End
111
Rolling-Contact Bearing for 1G.6, 1H.6, Shaft Height 160 Without Regreasing Device, Non-Drive End
112
Rolling-Contact Bearing for 1G.6, 1H.6, Shaft Height 160 with Regreasing Device, Drive End
113
Rolling-Contact Bearing for 1G.6, 1H.6, Shaft Height 160 with Regreasing Device, Non-Drive End
114
Rolling-Contact Bearing for 1G.6, 1H.6, Shaft Heights 180 to 200 Without Regreasing Device, Drive End
115
Rolling-Contact Bearing for 1G.6, 1H.6, Shaft Heights 180 to 200 Without Regreasing Device, Non-Drive End
116
Rolling-Contact Bearing for 1G.6, 1H.6, Shaft Heights 180 to 200 with Regreasing Device, Drive End
117
Rolling-Contact Bearing for 1G.6, 1H.6, Shaft Heights 180 to 200 with Regreasing Device, Non-Drive End
118
Rolling-Contact Bearing for 1G.6, 1H.6, Shaft Heights 225 to 280 with Regreasing Device, Drive End
119
Rolling-Contact Bearing for 1G.6, 1H.6, Shaft Heights 225 to 280 with Regreasing Device, Non-Drive End
120
Rolling-Contact Bearing Seal 1G.6, 1H.6, 1G.7, 1H.7
121
Sealing for Rolling-Contact Bearing for 1H.6, 1G.6
121
Terminal Boxes
122
1XB7700 Terminal Box
122
Image 10-5 1XB7700 Main Terminal Box
122
1XB7710 Main Terminal Box
124
Image 10-6 Main Terminal Box 1XB7710
124
Image
124
Auxiliary Terminal Box
125
Image
125
Speed Sensor
126
Shaft Heights 180 to 630
126
Speed Sensor with Conical Hub
126
Speed Sensor with Conical Hub for Shaft Heights 180 to 630
126
Image
126
Speed Sensor for Overhung Mounting
127
Speed Sensor for Overhung Mounting for Shaft Heights 180 to 630
127
Speed Sensor for Construction Type IM B5
128
Image 10-10 Speed Sensor for Construction Type IM B5 for Shaft Heights 180 to 630
128
Disposal
129
Introduction
129
Rohs - Restricting the Use of Certain Hazardous Substances
129
Country-Specific Legislation
129
Dismantling the Machine
129
Disposal of Components
130
Service and Support
131
Technical Data and Drawings
133
Tightening Torques for Screw and Bolt Connections
133
Quality Documents
135
Checklists
137
Switching on
138
Commissioning
139
Inspection at Standstill
140
Inspection When the Motor Is Running
141
Index
143

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