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SICK microScan3 Core I/O Manuals
Manuals and User Guides for SICK microScan3 Core I/O. We have
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SICK microScan3 Core I/O manuals available for free PDF download: Operating Instructions Manual, Mounting Instructions
SICK microScan3 Core I/O Operating Instructions Manual (176 pages)
Safety laser scanners
Brand:
SICK
| Category:
Scanner
| Size: 17 MB
Table of Contents
Table of Contents
3
About this Document
8
Function of this Document
8
Scope
8
Target Groups of These Operating Instructions
8
Further Information
8
Target Groups and Selected Sections of These Operating Instructions
8
Symbols and Document Conventions
9
Safety Information
10
General Safety Notes
10
Laser Class 1M
10
Intended Use
11
Inappropriate Use
11
Cybersecurity
12
Requirements for the Qualification of Personnel
12
Product Description
13
Product Identification Via the SICK Product ID
13
Device Overview
13
SICK Product ID
13
Setup and Function
14
Principle of Time-Of-Flight Measurement
14
Product Characteristics
15
Variants
15
Light Pulses Scan an Area
15
Connections
16
System Plug
17
Field Types
17
Field Types and Their Function
17
Protective Field, Shown in Red in this Document
18
Reference Contour Field, Shown in Blue-Green in this Document
18
Field Set
19
Warning Field, Shown in Yellow or Orange in this Document
19
Monitoring Case
20
Yellow)
20
Monitoring Case 1 with Field Set 1
20
Example Applications
21
Monitoring Case 2 with Field Set 2
21
Hazardous Area Protection: Detection of the Presence of a Person in the Hazard- Ous Area
21
Hazardous Point Protection: Hand Detection
22
Access Protection: Detection of a Person When Accessing a Hazardous Area
22
Mobile Hazardous Area Protection: Detection of a Person When a Vehicle Approaches
23
Project Planning
24
Manufacturer of the Machine
24
Operator of the Machine
24
Assembly
25
Prevent Crawling Beneath
25
Protection from Influences
26
Prevent Stepping over
26
Preventing Unprotected Areas
27
Unsecured Areas
27
Mounting with Deflector Plates (Example)
28
Mounting in an Undercut (Example)
28
Response Time of the Safety Laser Scanner
29
Reference Contour Monitoring
29
Mounting in Vehicle Paneling (Example)
29
Overrun of the Protective Field in Front of an Opening
30
Monitoring Case Switching Time
31
Tolerance Band of the Contour as Reference Field
31
Tected Opening, Edge of the Protected Opening = Reference Contour)
31
Hazardous Area Protection
33
Stationary Application with Horizontal Scan Plane for Hazardous Area Protection.33
33
Protection against Reaching over When Mounted Low (Dimensions in MM)
36
Protection against Reaching over When Mounted High (Dimensions in MM)
36
Scan Plane at Ankle Height
37
Scan Plane at Calf Height
38
Distance of the Protective Field from the Wall
39
Hazardous Point Protection
40
Stationary Application in Vertical Operation for Hazardous Point Protection
40
Access Protection
43
Stationary Application in Vertical Operation for Access Protection
43
Mobile Hazardous Area Protection
46
Mobile Application in Horizontal Operation for Hazardous Area Protection
46
Flat-Rate Supplement ZF for Lack of Ground Clearance
47
Minimum Supplement for Lack of Ground Clearance
48
Stopping Distance as a Function of the Vehicle's Speed
49
Integration in the Electrical Control System
51
Recommended Fitting Height
51
Recommended Fitting Height for Inverted Mounting
51
Electromagnetic Compatibility
53
Voltage Supply
53
USB Connection
54
Ossds
54
Dual-Channel and Separate Connection of the Ossds of an OSSD Pair
54
Control Inputs
55
No Potential Difference between Load and Protective Device
55
Status of the Channels of the Control Inputs with Complementary Evaluation
56
Universal Inputs, Universal Outputs, Universal I/Os
57
Restart Interlock
57
How the Restart Interlock Works (1): no One in Protective Field, Machine Operates
59
How the Restart Interlock Works (2): Person Detected in Protective Field, Safety Out- Put in off State
59
How the Restart Interlock Works (3): Person in Hazardous Area, no Detection in Pro- Tective Field, Safety Output Still in off State
60
Restarting the Machine
60
External Device Monitoring (EDM)
61
Connection Diagrams
61
Testing Plan
61
Electrical Diagram of External Device Monitoring (EDM)
61
Planning the Thorough Check During Commissioning and in Certain Situations
62
Planning the Regular Thorough Check
62
Minimum Requirements
63
Notes on the Tests
63
Mounting
66
Safety
66
Unpacking
66
Mounting Procedure
67
Prevent Crawling Beneath
67
Prevent Stepping over
67
Direct Mounting
68
Mounting the Safety Laser Scanner Directly
68
Electrical Installation
69
Safety
69
Connection Overview
70
Connection of the Ossds of an OSSD Pair
70
No Potential Difference between Load and Protective Device
70
Microscan3 Core
71
Pin Assignment
71
Connecting Cable with M12 Plug Connector
71
System Plug and Connections: Microscan3 Core
71
Pin Assignment of the Connecting Cable with M12 Plug Connector
71
Configuration
72
Delivery State
72
Safety Designer Configuration Software
72
Installing Safety Designer
72
Projects
72
User Interface
73
User Groups
73
Pin Assignment of the Connecting Cable (Male Connector, M12, 8-Pin, A-Coded). 71 51. Software Controls
73
User Groups
74
Settings
75
Configuration
75
Configuration
76
Networking
77
Overview
78
Functional Scope
79
Hardware Overview
80
Reading Configuration
80
Functional Scope
80
Identification
81
Application
83
Monitoring Plane
84
Parameters for the Monitoring Plane
84
Recommended Multiple Sampling
86
Parameters for the Safety Laser Scanner
87
Reference Contour Field
89
Fields
90
Using the Field Editor
91
Field Editor
91
Buttons on the Toolbar
91
Colors of the Field Types
92
Buttons for Field Sets
93
Creating Field Set Templates
94
Field Set Template
94
Importing and Exporting Field Sets and Fields
95
Background Image
95
Settings for the Field Editor
96
Background Image
96
Editing Fields Using Coordinates
97
Drawing in Points that Cannot be Monitored
98
Area that Cannot be Monitored
98
Mask Areas
98
Defining Global Geometry
99
Enable Propose Field
99
Defining Global Field Geometry
99
Inputs and Outputs, Local
101
Outputs
102
Inputs
102
Further Settings for some Signals
103
Monitoring Cases
105
Settings for Monitoring Case Tables
105
Settings for Monitoring Cases
106
Input Condition
106
Empirical Values for the Required Input Delay
106
Cut-Off Paths
107
Assigning Field Sets
107
Assigning a Defined Cut-Off Behavior
107
Importing and Exporting Monitoring Case Tables
108
Show/Hide Preset for Specified Cutoff Behavior
108
Simulation
109
Transfer
110
Starting and Stopping Safety Function
111
Reports
112
Report
112
Service
113
Device Restart
113
Factory Settings
113
Managing Passwords
114
Access Management
115
Optics Cover Calibration
115
Compare Configuration
116
Buttons
116
Commissioning
118
Safety
118
Alignment
118
Switching on
119
Alignment about the Transverse Axis
119
Alignment about the Depth Axis
119
Check During Commissioning and Modifications
120
Status Leds
120
Operation
121
Safety
121
Regular Thorough Check
121
Status Indicators
121
Status Leds
121
Leds
121
Status Indicator with the Display
122
Status Leds
122
Overview of Status Information
122
Maintenance
125
Safety
125
Regular Cleaning
125
Replacing the Optics Cover
126
Fixing Screws for the Optics Cover
127
Replacing the Safety Laser Scanner
128
Replacing the Safety Laser Scanner Without System Plug
129
Replacing the Safety Laser Scanner Completely
130
Replacing the System Plug
130
Regular Thorough Check
131
Installing the System Plug on the Safety Laser Scanner
131
Troubleshooting
132
Safety
132
Detailed Diagnostics Using the Display
132
Pushbuttons on the Device
132
Error Indication on the Display
134
Error Display
134
Error Types
134
Diagnostics Using Safety Designer
136
Data Recorder
136
Data Recorder
137
Event History
138
Message History
140
Decommissioning
142
Disposal
142
Technical Data
143
Variant Overview
143
Version Numbers and Functional Scope
143
Devices and Type Codes
143
Functional Scope of the Microscan3 Core I/O (Devices with a Max. Protective Field Range of 4.0 M and Devices with Max. Protective Field Range of 5.5 M)
143
Functional Scope of the Microscan3 Core I/O (Devices with a Max. Protective Field Range of 9.0 M)
143
Data Sheet
144
Microscan3 Core I/O
144
Revision
144
Compatibility
144
Features
144
Safety-Related Parameters
146
Interfaces
146
Electrical Data
146
Mechanical Data
148
Ambient Data
148
Miscellaneous Data
149
Response Times
150
Course of the OSSD Test over Time
151
Switch-Off Tests
151
Duration and Time Offset for the Switch-Off Tests in an OSSD Pair
151
Response Time of an Individual Safety Laser Scanner
151
Sensing Range
152
Protective Field Range (Devices with a Max. Protective Field Range of 4.0 M)
152
Protective Field Range (Devices with a Max. Protective Field Range of 5.5 M)
152
Protective Field Range (Devices with a Max. Protective Field Range of 9.0 M)
152
Scanning Range and Object Size for Warning Fields (Devices with a Max. Protective Field Range of 4.0 M and Devices with Max. Protective Field Range of 5.5 M)
153
Field Range of 9.0 M)
153
Protective Field Range of 4.0 M and Devices with Max. Protective Field Range of 5.5 M)
154
Scan Plane
155
Protective Field Range of 9.0 M)
155
Light Spot Size
156
Scan Plane
156
Measurement Data Details
157
Measurement Data
157
Dimensional Drawings
158
Dimensional Drawing
158
Ordering Information
159
Scope of Delivery
159
Ordering Information
160
Ordering Information for Safety Laser Scanner with System Plug
160
Spare Parts
161
Safety Laser Scanner Without System Plug
161
System Plug
161
Additional Spare Parts
161
Accessories
162
Additional Accessories
162
Glossary
163
Annex
167
Conformities and Certificates
167
EU Declaration of Conformity
167
UK Declaration of Conformity
167
Note on Standards
167
Checklist for Initial Commissioning and Commissioning
169
Mounting Methods for Protection from Interference from Systems in Close Proximity
170
Mounting 2 Safety Laser Scanners with the Optics Cover Facing Upward
170
Mounting 2 Safety Laser Scanners with the Optics Cover Facing Downward
170
Mounting the Upper Safety Laser Scanner with the Optics Cover Facing Downward and Mounting the Lower Safety Laser Scanner with the Optics Cover Facing Upward
171
Mounting 2 Safety Laser Scanners Opposite One Another
172
Mounting 2 Safety Laser Scanners Next to One Another
172
List of Figures
173
List of Tables
175
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SICK microScan3 Core I/O Operating Instructions Manual (168 pages)
Safety laser scanner
Brand:
SICK
| Category:
Scanner
| Size: 18 MB
Table of Contents
Table of Contents
3
1 Ordering Information
7
Microscan3 Core I/O Ordering Information
7
2 About this Document
8
Function of this Document
8
Scope
8
Target Groups of These Operating Instructions
8
Further Information
8
Target Groups and Selected Chapters of These Operating Instructions
8
Symbols and Document Conventions
9
3 Safety Information
10
General Safety Notes
10
Laser Class 1M
10
Intended Use
11
Inappropriate Use
11
Requirements for Personnel Qualifications
11
4 Product Description
13
Setup and Function
13
Principle of Time-Of-Flight Measurement
13
Light Pulses Scan an Area
14
Product Characteristics
15
Device Overview
15
Variants
16
Status Indicators
16
Status Leds
16
Connections
17
System Plug
17
Field Types
18
Field Types and Their Function
18
Protective Field, Shown in Red in this Document
19
Reference Contour Field, Shown in Blue-Green in this Document
19
Field Set
20
Warning Field, Shown in Yellow or Orange in this Document
20
Monitoring Case
21
Field Set, Consisting of One Protective Field (Red) and 2 Warning Fields (Orange and Yellow)
21
Monitoring Case 1 with Field Set 1
21
Example Applications
22
Monitoring Case 2 with Field Set 2
22
Hazardous Area Protection: Detection of the Presence of a Person in the Haz- Ardous Area
22
Hazardous Point Protection: Hand Detection
23
Access Protection: Detection of a Person When Accessing a Hazardous Area
23
Mobile Hazardous Area Protection: Detection of a Person When a Vehicle Approaches
24
5 Project Planning
25
Manufacturer of the Machine
25
Operator of the Machine
25
Assembly
26
Prevent Crawling Beneath
26
Protection from Influences
27
Prevent Stepping over
27
Preventing Unprotected Areas
28
Unsecured Areas
28
Mounting with Deflector Plates (Example)
29
Mounting in an Undercut (Example)
29
Response Time of the Safety Laser Scanner
30
Reference Contour Monitoring
30
Mounting in Vehicle Paneling (Example)
30
Monitoring Case Switching Time
32
Tolerance Band of the Reference Contour Field
32
Opening, Edge of the Protected Opening = Reference Contour)
32
Overrun of the Protective Field in Front of an Opening
32
Hazardous Area Protection
34
Stationary Application with Horizontal Scan Plane for Hazardous Area Protection.34
34
Protection against Reaching over When Mounted Low (Dimensions in MM)
37
Protection against Reaching over When Mounted High (Dimensions in MM)
37
Scan Plane at Ankle Height
38
Scan Plane at Calf Height
39
Distance of the Protective Field from the Wall
40
Hazardous Point Protection
41
Stationary Application in Vertical Operation for Hazardous Point Protection
41
Access Protection
43
Stationary Application in Vertical Operation for Access Protection
44
Mobile Hazardous Area Protection
46
Mobile Application in Horizontal Operation for Hazardous Area Protection
46
Flat-Rate Supplement ZF for Lack of Ground Clearance
47
Minimum Supplement for Lack of Ground Clearance
48
Stopping Distance as a Function of the Vehicle's Speed
49
Integrating the Equipment into the Electrical Control
51
Recommended Fitting Height
51
Recommended Fitting Height for Inverted Mounting
51
Voltage Supply
53
USB Connection
53
Ossds
53
Dual-Channel and Isolated Connection of OSSD1 and OSSD2
54
No Potential Difference between Load and Protective Device
54
Control Inputs
55
Universal Inputs, Universal Outputs, Universal I/Os
56
Restart Interlock
56
Status of the Channels of the Control Inputs with Complementary Evaluation
56
How the Restart Interlock Works (1): no One in Protective Field, Machine Operates
57
How the Restart Interlock Works (2): Person Detected in Protective Field, Safety Out- Put in off State
58
How the Restart Interlock Works (3): Person in Hazardous Area, no Detection in Pro- Tective Field, Safety Output Still in off State
58
External Device Monitoring (EDM)
59
Connection Diagrams
59
Restarting the Machine
59
Testing Plan
60
Test During Commissioning and in Certain Situations
60
Connection Diagram with Restart Interlock and External Device Monitoring (EDM)60
60
Regular Inspection
61
Notes on the Tests
62
6 Mounting
65
Safety
65
Unpacking
65
Mounting Procedure
66
Prevent Crawling Beneath
66
Prevent Stepping over
66
Fitting the System Plug
67
Installing the System Plug on the Safety Laser Scanner
67
Direct Mounting
68
Mounting the Safety Laser Scanner Directly
68
7 Electrical Installation
69
Safety
69
Connection Overview
70
Connecting OSSD1 and OSSD2
70
No Potential Difference between Load and Protective Device
70
Microscan3 Core
71
Pin Assignment
71
Connecting Cable with M12 Plug Connector
71
System Plug and Connections: Microscan3 Core
71
Pin Assignment of the Connecting Cable with M12 Plug Connector
71
8 Configuration
72
General Requirements
72
Delivery State
72
Safety Designer
72
Installation Assistant
72
Projects
72
User Interface
73
User Groups
73
Pin Assignment of the Connecting Cable (Male Connector, M12, 8-Pin, A-Coded). 71 52. Software Controls
73
Settings
74
User Groups
74
Configuration
77
Configuration
78
Overview
79
Functional Scope
80
Reading Configuration
81
Functional Scope
81
Identification
82
Application
84
Monitoring Plane
85
Parameters for the Monitoring Plane
85
Parameters for the Safety Laser Scanner
87
Recommended Multiple Sampling
87
Reference Contour Field
89
Fields
90
Using the Field Editor
91
Field Editor
91
Buttons on the Toolbar
91
Colors of the Field Types
92
Buttons for Field Sets
93
Creating Field Set Templates
94
Importing and Exporting Field Sets and Fields
95
Background Image
95
Field Set Template
95
Settings for the Field Editor
96
Background Image
96
Editing Fields Using Coordinates
97
Drawing in Points that Cannot be Monitored
98
Editing Fields Using Coordinates
98
Area that Cannot be Monitored
99
Enable Propose Field
100
Inputs and Outputs, Local
102
Input Signals
103
Output Signals
103
Further Settings for some Signals
104
Monitoring Cases
105
Settings for Monitoring Case Tables
106
Settings for Monitoring Cases
106
Empirical Values for the Required Input Delay
106
Input Conditions
107
Cut-Off Paths
107
Assigning Field Sets
107
Simulation
108
Transfer
109
Starting and Stopping Safety Function
110
Reports
110
Report
110
Service
111
Device Restart
111
Factory Settings
112
Managing Passwords
112
Optics Cover Calibration
113
9 Commissioning
114
Safety
114
Alignment
114
Switching on
115
Alignment about the Transverse Axis
115
Alignment about the Depth Axis
115
Check During Commissioning and Modifications
116
Status Leds
116
10 Operation
117
Safety
117
Regular Thorough Check
117
Leds
117
Status Leds
117
Buttons and Display
118
Pushbuttons on the Device
118
Status Leds
118
Overview of Status Information
119
Menu
121
11 Maintenance
122
Safety
122
Regular Cleaning
122
Replacing the Optics Cover
123
Fixing Screws for the Optics Cover
124
Replacing the Safety Laser Scanner
125
Replacing the Safety Laser Scanner Without System Plug
126
Completely Replacing the Safety Laser Scanner
126
Replacing the System Plug
127
Installing the System Plug on the Safety Laser Scanner
127
Regular Thorough Check
128
12 Troubleshooting
129
Safety
129
Diagnostic Leds
129
Status Leds
129
Diagnostics Using the Display
130
Status Display
130
Status Leds
130
Overview of Status Information
130
Detailed Diagnostics
132
Pushbuttons on the Device
133
Menu
133
Fault Display
134
Fault Types
134
Diagnostics Using Safety Designer
136
Data Recorder
137
Event History
138
Message History
140
Print Message History or Save as a PDF
140
13 Decommissioning
141
Disposal
141
14 Technical Data
142
Variant Overview
142
Version Numbers and Functional Scope
142
Data Sheet
142
Microscan3 Core I/O
142
Devices and Type Codes
142
Functional Scope of LS-MS3-CO-IO-5M
142
Functional Scope
142
Features
142
Safety-Related Parameters
143
Interfaces
144
Electrical Data
144
Mechanical Data
146
Ambient Data
146
Response Times
147
Miscellaneous Data
147
Response Time of an Individual Safety Laser Scanner
148
Course of the OSSD Test over Time
149
Sensing Range
149
Switch-Off Tests
149
Duration and Time Offset for the Switch-Off Tests in an OSSD Pair
149
Protective Field Range (Devices with a Max. Protective Field Range of 5.5 M)
149
Scanning Range and Object Size for Warning Fields
150
Scanning Range and Required Remission for Warning Fields
151
Dimensional Drawings
152
Dimensional Drawing
152
15 Glossary
153
16 Annex
157
Compliance with EU Directives
157
Note on Specified Standards
158
Checklist for Initial Commissioning and Commissioning
159
Mounting Methods for Protection from Interference from Systems in Close Proximity
160
Mounting 2 Safety Laser Scanners with the Optics Cover Facing Upward
160
Mounting 2 Safety Laser Scanners with the Optics Cover Facing Downward
160
Mounting the Upper Safety Laser Scanner with the Optics Cover Facing Downward and Mounting the Lower Safety Laser Scanner with the Optics Cover Facing Upward
161
Mounting 2 Safety Laser Scanners Opposite One Another
162
Mounting 2 Safety Laser Scanners Next to One Another
162
List of Figures
163
18 List of Tables
165
SICK microScan3 Core I/O Mounting Instructions (15 pages)
Safety laser scanner
Brand:
SICK
| Category:
Scanner
| Size: 3 MB
Table of Contents
Microscan3 Core I/O
2
Zu diesem Dokument
3
Zu Ihrer Sicherheit
3
About this Document
9
Safety Information
9
Device Overview
9
Mounting the Safety Laser Scanner Directly
10
Connection Overview
10
Pin Assignment
10
Replacing the Safety Laser Scanner
11
Replacing the System Plug
12
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