User Manuals: SANY SY75 Mini Excavator

Manuals and User Guides for SANY SY75 Mini Excavator. We have 1 SANY SY75 Mini Excavator manual available for free PDF download: Operation And Maintenance Manual

SANY SY75 Operation And Maintenance Manual (224 pages)

Brand: SANY | Category: Excavators | Size: 13 MB

Table of Contents
5
Introduction
13
About this Manual
15
Your Documentation Package
16
Operation and Maintenance Manual
16
Parts Manual
16
Maintenance Log
16
Organization of this Manual
17
Table of Contents
17
Introduction
17
Safety
17
Machine Controls
17
Machine Operation
17
Maintenance
17
Specifications
17
Optional Equipment
17
Serial Number Location
18
Record of Serial Number and Dealer Information
18
Correction Request Form
19
Safety
21
General Precautions
22
Hazard Alerts in this Manual
22
Preparations for Work
23
Precautions During Work
23
Lifting Precautions
24
Operator Safety Information
25
Mount and Dismount the Machine
25
Unauthorized Machine Modifications
26
Job Safety
26
Personal Protective Equipment (PPE)
27
Fire Safety
27
Dust and Chemical Hazards
27
Weld, Drill, Cut or Grind on the Machine
27
Oil Systems
27
Add Oils to the Machine
27
Refuel
28
High-Pressure Oil Lines
28
Accumulator
28
Electrical System
28
Environmental Precautions
29
Lockout/Tagout Procedures
29
Machine Decals
30
Location and Meaning
30
Tow or Lift the Machine
37
Exterior Components
41
Cab Interior
42
Seat and Seat Belt
43
Hydraulic Lockout Control Lever
43
Left Control Console
44
Climate Control Panel
45
Radio Control Panel
47
Right Control Console
49
Indicator Lights
49
Key Switch
50
Throttle Control Dial
50
Dozer Blade Control
50
Work Lamp Switch
50
Windshield Wiper Switch
51
Windshield Washer Switch
51
12V Power Supply
51
Emergency Stop
52
Joystick Controls
52
SAE/BHL Joystick Operating Modes
52
SAE/BHL Selector
52
SAE Mode
54
BHL Mode
55
Left Joystick Buttons
56
Right Joystick Buttons
57
Travel Controls
58
Auto Deceleration Function
59
Fuses
59
Monitor
61
Screen Displays
63
Main Operator Screen
63
Password Screen
63
Main Menu Screen
64
Running Information Screens
64
Engine and Throttle Signals Screen
64
Switch Signals Screen
65
Machine Configuration Screen
65
Failure Codes Screen
66
Maintenance Information Screens
66
GPS Information Screen
68
Language Selection Screen
69
Date and Time Setup Screen
69
Machine Operation
71
Work Area
73
General Job Safety
73
Work Crew
74
Operator
74
New Machine Run-In
75
Pre-Start Checks
76
Daily Maintenance Record
76
Clean
76
Monitor Settings
77
First-Time Setup
77
Access the Main Menu
77
Language Selection
79
Time and Date Display
79
Engine Procedures
80
Cold Weather Operation
80
Jump-Start the Engine
81
Engine Start Procedure
82
Idle the Engine
83
Engine Shutdown Procedure
84
Machine Warm up
85
Travel Operations
87
Before Travel
87
Track Direction
88
Right Turn
88
Left Turn
89
Straight Travel
89
Left Zero Radius Turn
89
Right Zero Radius Turn
90
Slopes
90
Operations in Water
90
Release Machine from Mud
91
One Track Stuck
91
Two Tracks Stuck
91
Control Work Equipment
92
SAE Control Pattern
92
Swing
92
Arm
92
Boom
93
Bucket
93
BHL Control Pattern
94
Swing
94
Arm
94
Boom
94
Bucket
95
Recommended Applications
96
Backhoe Operation
96
Digging a Trench
97
Loading Operations
97
End-Of-Workday Checks
98
Park and Store the Machine
99
Overnight Storage
99
Short Term Storage
100
Long Term Storage
100
Preparation
100
During Storage
102
Return to Service
103
Transport the Machine
104
Lift the Machine
104
Load the Machine
104
Unload the Machine
106
Maintenance Information
112
Checks before Maintenance
112
Checks after Maintenance or Repairs
112
Hour Meter Reading
113
Genuine SANY Replacement Parts
113
SANY Approved Lubricants
113
Collect Oil Samples
113
Weld, Drill, Cut or Grind on the Machine
113
Clean Parts or the Machine
114
Covers and Locks
114
Inspection and Maintenance in Adverse Environments
114
Mud, Rain or Snow Conditions
114
Near Ocean (Salt Air) Environments
114
Dusty Environments
115
Rocky Ground Surface
115
Cold Environments
115
Other Weather Environments
115
Fluids and Lubricants
116
Location, Capacity, Type
116
Fuel
117
Engine Oil Viscosity/Temperature Data
117
Lubricating Grease/Temperature Data
118
Industrial Gear Oil/Temperature Data
118
Hydraulic Oil/Ambient Temperature Data
118
Engine Coolant
119
Lubricants
119
Grease
119
Windshield Washer Fluid
120
Maintenance Schedule
121
Secure the Machine for Maintenance
121
As Required
121
Daily or 10 Hour
121
Weekly or 50 Hour
122
Monthly or 250 Hour
123
Months or 500 Hour
123
Month or 1,000 Hour
124
Annually or 2,000 Hour
124
Maintenance Procedures
125
Accumulator Function - Check
125
Air Conditioner - Check
125
Air Conditioner Compressor Belt - Check and Adjust
126
Air Conditioner Compressor Belt - Check
126
Air Conditioner Compressor Belt - Adjust
126
Air Conditioning Fresh Air Filter - Check
127
Batteries - Check
129
Battery - Replacement
130
Bucket - Replace
131
Decals - Check
132
Doors and Locks - Check
132
Electrical System - Check
133
Engine Air Filter - Replace
135
Engine Air Intake System - Check
137
Engine Coolant - Change
140
Engine Coolant Level - Check
143
Engine Exhaust Pipe Clamps - Check
144
Collect Engine Oil Sample
144
Engine Oil and Filter - Replace
145
Engine Oil Level - Check
149
Engine V Belts - Check
150
Escape Tool - Check
151
Final Drive - Check
152
Final Drive Gearbox Oil Level - Check
152
Collect Final Drive Oil Sample
153
Final Drive Motor Mounting Bolts - Check
153
Final Drive Oil - Change
154
Fire Extinguisher - Check
156
Front Window Locks - Check
156
Fuel Level - Check
157
Fuel Lines - Check
157
Fuel Tank - Drain
157
Fuel Tank Strainer - Check
158
Grab Handles and Steps - Check
159
Hydraulic Hoses - Check
159
Hydraulic Line Connections - Check
160
Hydraulic Oil - Add
160
Collect Hydraulic Oil Sample
163
Hydraulic Oil - Change
164
Hydraulic Oil Tank Level - Check
169
Hydraulic Pilot Line Filter Element - Replace
171
Hydraulic System Breather Filter - Replace
172
Hydraulic Tank Return Filter - Replace
173
Idler - Check
175
Lamps and Warning Devices - Check
176
Mirrors - Adjust
176
Muffler and Exhaust System - Check
177
Operator Controls - Check
179
Operating Functions - Check
179
Operation and Maintenance Manual - Check
180
Primary and Secondary Fuel Filters - Replace
181
Primary Fuel Filter - Drain
183
Pump Mounting Bolts - Check
184
Radiator, Oil Cooler, and A/C Condenser Fins - Check
185
SAE/BHL Selector Switch - Set
186
Seat Belt - Check
187
Sheet Metal - Check
188
Swing Bearing - Lubricate
188
Swing Bearing Bolts - Check
189
Swing Drive - Check
189
Swing Drive Oil - Change
190
Swing Gearbox Bearing - Lubricate
192
Swing Grease Bath Level - Check
192
Top Roller Bolts - Check
193
Track Assemblies - Check
193
Track Bolts - Check
194
Track Tension - Check and Adjust
194
Track Tension - Check
194
Track Tension - Increase
196
Track Tension - Reduce
197
Upper Structure and Lower Structure - Check
197
Windshield Washer and Windshield Wiper - Check
198
Work Equipment - Lubricate
199
Machine Storage
204
Short Term Storage (Less than 30 Days)
204
Long Term Storage (Longer than 30 Days)
204
Specifications
205
Machine Dimensions
206
Operating Range
208
Lifting Range
210
Lift Chart: Blade down
211
Lift Chart: Blade up
212
Optional Equipment
213
Optional Equipment Safety
214
Optional Equipment Selection
214
Read Equipment Instructions
214
Removal and Installation Precautions
214
Optional Equipment Operation Precautions
215
Optional Equipment Controls
216
Component Location and Function
216
Auxiliary Line Caps
216
Monitor
216
Right Joystick
217
Optional Equipment Operation
218
Attach Optional Equipment
218
Optional Equipment Controls
220
Blade Control
221
Disconnect Optional Equipment
221

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User Manuals: SANY SY75 Mini Excavator

SANY SY75 Operation And Maintenance Manual (224 pages)

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