SANY SY135C9 Manuals

Manuals and User Guides for SANY SY135C9. We have 1 SANY SY135C9 manual available for free PDF download: Safety, Operation And Manitenance Manual

SANY SY135C9 Safety, Operation And Manitenance Manual

SANY SY135C9 Safety, Operation And Manitenance Manual (445 pages)

Crawler Hydraulic Excavator

Brand: SANY | Category: Excavators | Size: 8 MB

Table of Contents

Table of Contents
4
1 Introduction

18
- Overview
  20
  - Introduction
    20
- Your Documentation Package
  21
  - Recommendations on Using the Documentation
    22
  - Documentation Storage
    22
  - Manual Organization
    22
    
    Introduction
    23
    
    Safety
    23
    
    System Functions
    23
    
    Operation
    23
    
    Maintenance
    23
    
    Troubleshooting
    24
    
    Speciﬁ Cations
    24
    
    Optional Equipment
    24
  - Page Numbers
    24
- Your Sany Machine
  25
  - Machine Applications
    25
  - Machine Directions
    25
  - Breaking in a New Machine
    26
  - Machine Information
    26
    
    Product Identiﬁ Cation Plate
    26
    
    Engine Identiﬁ Cation Plate
    27
    
    Right and Left Drive Motors
    28
    
    Swing Motor
    28
    
    Hydraulic Pump
    28
    
    Chassis Serial Number
    29
    
    Machine Monitor
    29
- Table for Serial Number and Distributor Information
  30
- Correction Request Form - Technical Publications
  31
- Contact Information
  32
2 Safety

34
- Safety Information
  38
  - Safety
    38
- Safety Messages
  40
  - Hazard Alert Wording
    41
  - Other Alert Wording
    42
  - Safety Decals
    42
    
    Textual Safety Decals
    43
    
    Graphical Safety Decals
    43
    
    Safety Decal Locations
    44
- General Precautions
  52
  - Safety Rules
    52
  - Abnormalities
    52
  - Personal Protective Equipment
    52
  - Fire Extinguisher and Fi Rst Aid Kit
    54
  - Safety Equipment
    54
  - Cleaning Your Machine
    55
  - Keeping the Cab Clean
    56
  - Engaging the Hydraulic Lockout Control
    56
  - Handholds and Steps
    57
  - Overhead Work
    58
  - No Sitting on Attachment
    58
  - Articulated Parts
    58
  - Preventing Burns
    58
    
    Hot Coolant
    58
    
    Hot Oil
    59
  - Preventing Fi Re and Explosion
    59
    
    Fire Caused by Fuel or Oils
    59
    
    Fire Caused by Fl Ammable Materials
    60
    
    Fire Caused by Electric Lines
    60
    
    Fire Caused by Hydraulic Lines
    61
    
    Fire Caused by Illumination Equipment
    61
    
    Fire Caused by Heat Shield
    61
  - In the Event of Fi Re
    61
  - Windshield Cleaning Detergent
    62
  - Preventing Ejection of Part
    62
  - Falling Object Protection
    63
  - Attachment Installation
    63
  - Attachment Combination
    64
  - Cab Windows Glasses
    64
  - Unauthorized Modiﬁ Cation
    64
  - Job Site Investigation
    64
  - Operation on Soft Ground
    65
  - Overhead Power Cables
    66
  - Ensuring a Good Visibility
    67
  - Ventilating Enclosed Area
    68
  - Asbestos Hazard
    68
  - Alternate Exit
    69
- Safe Operation Precautions
  70
  - Safe Starting
    70
    
    Safe Mounting
    70
    
    Seat Adjustment
    71
    
    Seat Belt
    71
    
    Before Starting the Engine
    71
    
    Engine Starting Rules
    72
    
    Safe Starting
    72
    
    Starting Engine in Cold Season
    73
    
    Engine Starting Aid
    73
    
    After Starting the Engine
    74
  - Operation
    75
    
    Inspection before Operation
    75
    
    Prior-Operation Precautions
    75
    
    Travel Directions
    76
    
    Rules for Steering Safety
    76
    
    Rules for Traveling Safety
    78
    
    Safe Traveling
    79
    
    Operation on an Incline
    80
    
    Operation in Snowy Weather
    81
    
    Restricted Operations
    81
  - Parking the Machine
    84
    
    Select a Parking Place
    84
    
    Machine Shutdown
    84
  - Transportation
    85
    
    Loading and Unloading the Machine
    85
    
    Transporting the Machine
    86
  - Battery
    87
  - Lifting Objects with the Machine
    89
- Precautions for Maintenance
  90
  - Prior-Maintenance Precautions
    90
  - Select a Working Area
    90
  - Preparing the Machine
    91
  - Preparing Yourself
    92
  - Lock-Out and Tag-Out
    93
  - Using Proper Tools
    93
  - Maintenance with Engine Running
    94
  - Working under the Machine
    94
  - Track Maintenance
    95
  - Track Tension Adjustment Precautions
    96
  - Recoil Spring
    96
  - Welding Operation
    97
  - High-Pressure Hoses
    97
  - Pressurized Fl Uid
    98
  - Hot Cooling System
    99
  - Air-Conditioning System
    99
  - High Voltage Precautions
    100
  - Accumulator
    100
  - Avoiding Fi Re and Explosion
    101
  - Regular Replacement of Safety-Related Parts
    102
  - Maintenance Operation
    103
  - Proper Disposal of Wastes
    104
3 System Functions

106
- Machine Overview
  110
  - System Functions
    110
- Machine Controls
  111
- Monitor
  112
  - Monitor Introduction
    112
  - System Information and Operation
    115
    
    Main Page
    115
    
    System Information
    117
    
    Time Setup
    118
    
    Main Menu
    119
    
    Engine & Throttle Signals
    120
    
    Main Pump Signals
    120
    
    Input Switch Signals
    121
    
    Output Switch Signals
    121
    
    Machine Conﬁ Guration
    122
    
    Failure Codes
    122
    
    Maintenance Information
    123
    
    Engine Speed Calibration
    128
    
    Language Selection
    130
    
    GPS Monitoring Information
    131
    
    System Setup
    132
    
    Machine Conﬁ Guration Setup
    133
    
    Coolant Temperature
    134
    
    Service Call
    135
- Switches
  136
  - Start Switch
    136
  - Fuel Control Dial
    138
  - Work Lamp Switch
    138
  - Wiper Switch
    140
  - Washer Switch
    141
  - Head Lamp Switch
    141
  - Horn Switch
    142
  - Cab Lamp
    142
  - Cigar Lighter
    142
  - Preheat Switch (Only for SY135C8M)
    143
  - Alternator Indicator
    143
- Control Levers and Pedals
  144
  - Hydraulic Lockout Control
    145
  - Travel Controls
    146
  - Joystick Controls
    147
- Roof Hatch
  149
  - Opening the Roof Hatch
    149
  - Closing the Roof Hatch
    149
- Windshield
  150
  - Opening the Window
    150
  - Closing the Window
    153
  - Removing the Lower Window
    155
- Alternate Exit
  156
- Door Catch
  157
- Cover/Cap with a Latch
  157
  - Opening/Closing the Cover with Lock
    158
  - Opening/Closing the Cap with Lock
    159
- Cup Holder
  160
- Storage Box
  161
- Literature Bag
  161
- Ashtray
  162
- Air Conditioning System
  163
  - Control Panel
    163
  - Operation Method
    169
  - A/C Operation Precautions
    177
- Radio
  179
  - Control Panel
    179
  - Radio Operation
    181
- Auxiliary Power Supply
  185
- Fuses
  185
- Fusible Link
  186
- Controller
  187
- Toolbox
  187
- Grease Pump Frame
  187
- Fire Extinguisher
  188
4 Operation

190
- Before Starting the Engine
  194
  - Routine Checks
    194
  - Operation
    194
  - Checks before Starting
    196
    
    Fuel Tank - Check/Drain
    196
    
    Water Separator - Check/Drain
    196
    
    Drain Valve - Regulate
    197
    
    Hydraulic Oil - Check/Reﬁ Ll
    198
    
    Coolant - Check/Reﬁ Ll
    199
    
    Oil in Engine Oil Pan - Check/Reﬁ Ll
    200
    
    Electric Wires - Check
    201
    
    Fuel Tank - Check/Refuel
    202
    
    Work Lamp Switch - Check
    203
    
    Horn - Check
    204
  - Adjustment before Operation
    204
    
    Operator Seat
    204
    
    Rear View Mirrors
    206
    
    Seat Belt
    208
  - Before Starting the Engine
    209
- Engine Starting
  211
  - Engine Preheating
    214
  - Warm-Up Operation
    215
  - Selecting a Working Mode
    215
- Engine Shutdown
  216
- Machine Operation
  217
  - Before Moving the Machine
    217
  - Moving the Machine Forward
    218
  - Moving the Machine Backward
    219
  - Parking the Machine
    220
- Steering Operation
  221
  - Steering with Travel Controls
    221
  - Steering with Machine Stopped
    221
  - Steering During Traveling
    222
  - Pivot Turn
    222
  - Swing Operation
    223
- Work Equipment Control and Operation
  224
- Working Mode
  226
- Restricted Operations
  227
- General Operation
  230
  - Traveling Operation
    230
  - High-Speed Travel
    230
  - Permissible Depth of Water
    231
- Traveling on Slope
  231
  - Traveling Downhill
    233
  - Engine Stalls on an Incline
    233
  - Cab Door on an Incline
    233
- Removing Machine from Mud
  233
  - One Track Trapped
    233
  - Both Tracks Trapped
    234
- Recommended Applications
  234
  - Backhoe Operation
    234
  - Trench Work
    235
  - Loading Operation
    235
- Parking Operation
  236
- Checks after each Workday
  238
- Locking the Machine
  239
- Operation in Cold Weather
  239
  - Operation Instruction
    239
    
    Fuel and Lubricant
    239
    
    Battery
    240
  - After each Workday
    241
  - After Cold Season
    242
- Long-Term Storage
  243
  - Before Storage
    243
  - During Storage
    244
  - After Storage
    245
  - Starting the Engine after Long-Term Storage
    245
- Transportation Information
  246
  - Transport Methods
    246
  - Loading/Unloading Machine To/From a Trailer
    246
    
    Loading the Machine
    248
    
    Securing the Machine
    250
    
    Rear View Mirrors
    251
    
    Unloading the Machine
    252
  - Lifting the Machine or Its Components
    254
    
    Lifting Precautions
    254
    
    Choosing a Wire Rope
    255
    
    Lifting the Machine
    256
5 Maintenance

260
- Maintenance Information
  264
  - Maintenance
    264
- General Service
  268
  - Oil, Fuel and Coolant
    268
    
    Oil
    268
    
    Fuel
    270
    
    Coolant
    270
  - Grease
    271
  - Oil and Fuel Storage
    272
  - Filter Element
    272
  - Electrical System
    273
  - Hydraulic System
    273
- Replacement Parts
  275
- Recommended Fluids
  276
  - Fluid Capacities
    278
  - Recommended Oils
    279
- Tightening Torque Speciﬁ Cation
  281
- Safety-Related Parts
  283
- Maintenance Schedule
  284
  - List of Maintenance Schedule
    284
  - Hydraulic Breaker Service Interval
    286
- Maintenance Procedures
  287
  - Maintenance after Initial 50 Service Hours
    287
    
    Engine Oil and Fi Lter - Change/Replace
    287
    
    Fuel Fi Lter - Replace
    287
  - When Required
    288
    
    Air Cleaner - Clean/Replace
    288
    
    Cooling System - Clean
    296
    
    Track Shoe Bolts - Inspect/Tighten
    300
    
    Track Tension - Inspect/Adjust
    301
    
    Bucket Tips (Lateral Pin) - Replace
    304
    
    Bucket Replacement
    306
    
    Bucket Clearance - Adjust
    308
    
    Window Washer Fl Uid - Check/Reﬁ Ll
    310
  - Air Conditioner - Inspect/Service
    311
  - Gas Spring - Inspect
    313
  - Air in Hydraulic System - Purge
    314
  - Hydraulic Circuit Internal Pressure - Release
    317
- Checks before Starting
  318
- Every 100 Service Hours
  319
  - Lubrication
    319
- Every 250 Service Hours
  322
- Every 500 Service Hours
  333
- Every 1000 Service Hours
  341
- Every 2000 Service Hours
  345
- Every 4000 Service Hours
  354
  - Coolant Pump - Inspect
    354
  - Start Motor - Check
    354
    
    Accumulator (Control Oil Circuit) - Replace
    355
    
    High-Pressure Tube Clamps and Rubber - Check
    356
    
    Compressor Working Condition - Inspect
    356
  - Every 8000 Service Hours
    357
    
    High-Pressure Tube Clamps - Replace
    357
  - Every 10000 Service Hours
    357
6 Troubleshooting

362
- Troubleshooting Preparation
  362
- Pseudo Failures
  371
- Towing the Machine
  372
- Towing Hook for Light Loads
  374
- Severe Operating Conditions
  374
- Engine Failures
  375
  - Engine Troubleshooting Table
    375
  - Coolant Temperature High
    378
  - Engine Oil Pressure Low
    379
  - When Fuel Exhausts
    381
  - When Engine Rotates Reversely
    383
- Failures of the Electrical System
  384
  - Electrical System Troubleshooting Table
    384
  - Failure Codes
    387
- Battery
  389
  - Battery Removal and Installation
    389
  - Battery Charging
    390
  - Jump-Starting the Engine
    391
    
    Connecting the Jumper Cables
    392
    
    Starting the Engine
    393
    
    Disconnecting the Jumper Cables
    393
- Failures of the Hydraulic System
  394
- Other Common Failures
  398
7 Speciﬁ Cations 7.1 Machine Dimensions

402
- Working Ranges
  405
8 Optional Equipment

410
- General Safety
  410
  - Selection Precautions
    410
  - Reading the Instruction Books
    410
  - Removal and Installation Precautions
    410
  - Optional Equipment
    410
  - Operation Precautions
    411
- Hydraulic Control Elements and Oil Circuit
  413
  - Location of the Components
    413
    
    Stop Valve
    413
    
    Selector Valve
    414
    
    Control Pedal
    414
  - Hydraulic Circuit
    415
    
    Hydraulic Circuit Switching
    415
    
    Shifting to Breaker / General Optional Equipment
    415
    
    Connecting Hydraulic Oil Circuit
    416
    
    Hydraulic Oil Passage
    417
  - Optional Equipment Removal and Installation
    418
    
    Removal
    418
    
    Optional Equipment Installation
    420
  - Hydraulic Oil and Hydraulic Tank Fi Lter - Change/Replace
    422
  - Long-Term Storage
    423
  - Hydraulic Speciﬁ Cations
    423
- Optional Equipment Guide
  424
  - Work Equipment Combination
    424
  - Bucket Tips Selection
    426
    
    Rockwork Bucket Tips
    426
    
    Earthwork Bucket Tips
    426
- Recommended Operations
  427
  - Hydraulic Breaker
    427
  - Hydraulic Breaker Operation
    428
- Restricted Operations
  429
- Hydraulic Breaker Lubrication
  432
- Quick Coupler and Control System
  433
  - Quick Coupler Installation
    433
  - Operating Precautions
    435
- Refueling System
  436
  - Introduction
    436
  - Components
    437
- Central Lubrication System
  438
  - Scheme and Components
    438
  - System Working Principle
    440
  - Setting the Lubrication Time of Electric Grease Pump
    441
  - Technical Description
    442
  - Adding Grease with Electric Pump
    443

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