SANY SY155U Manuals

Manuals and User Guides for SANY SY155U. We have 2 SANY SY155U manuals available for free PDF download: Operation And Maintenance Manual, Quick Start Manual

SANY SY155U Operation And Maintenance Manual (192 pages)

Brand: SANY | Category: Excavators | Size: 18 MB

Table of Contents
5
Introduction
16
About this Manual
16
Documentation Package
16
Operation and Maintenance Manual
16
Parts Manual
16
Maintenance Log
16
Organization of this Manual
17
Table of Contents
17
Introduction
17
Safety
17
Machine Controls
17
Machine Operation
17
Maintenance
17
Specifications
17
Optional Attachment
17
Machine Applications
17
Serial Number Location
18
Product Identification Plate
18
Frame Serial Number
18
Swing Motor Identification Plate
18
Engine Identification Plate
19
Hydraulic Pump Identification Plates
19
Travel Motor Identification Plate
19
SANY Contact Information
20
Record of Serial Number and Dealer Information
20
Correction Request Form
21
Glossary of Acronyms
22
Safety
23
General Safety
24
Hazard Alerts in this Manual
24
Operator Safety Information
24
Mount and Dismount the Machine
25
Machine Safety
25
Authorized Use of this Machine
25
Unauthorized Use of this Machine
25
Unauthorized Machine Modifications
25
Escape Tool
25
Fire Safety
25
Electrical Fires
25
Fire Extinguisher
26
In Case of Fire
26
Crushing Hazard
26
Diesel Engine Exhaust
26
Machine Decals
26
Maintenance Safety
27
Lockout/Tagout Procedure
27
Cleaning the Machine
27
Fluid Systems
27
Adding Fluids to the Machine
27
Refueling
27
High-Pressure Oil Lines
27
Accumulator
28
Electrical System
28
Battery Safety
28
Disconnect the Battery
28
Job Safety
28
Personal Protective Equipment (PPE)
28
Hearing Protection
28
Travel and Operation Precautions
29
Inclined Areas
29
Snow or Frozen Surfaces
29
Avoid Backover Accidents
29
Dust and Chemical Hazards
29
Environmental Precautions
29
Precautions in High-Voltage Areas
30
Machine Controls
31
Machine Overview
34
Exterior Components
34
Controls
35
Hydraulic Lockout Control Lever
36
Travel Control Levers/Pedals
36
Left Console
37
Right Console
37
Dozer Blade Control Lever
37
Throttle Control Dial
37
Windshield Washer Switch
38
Windshield Wiper Switch
38
Key Switch
38
Left Joystick
38
Left Joystick Switches
38
Right Joystick
39
Right Joystick Switches
39
Switches
40
Switch Console
40
Switch Icons and Status Indication
40
Regeneration Inhibit Switch
42
Auxiliary Flow Rate and Pressure Switches
42
Hydraulic Travel Motor Mode Switch
42
Engine Escape Mode Switch
42
Manual Regeneration Switch
42
Work Mode Switch
43
Auto Idle Switch
43
Auto Idle Function
43
Front Work Lights Switch
44
Travel Alarm Switch
44
Start-Stop Switch
44
Cigarette Lighter (12V)
44
Emergency Stop Switch
45
Battery Disconnect Switch
45
Monitor Console
45
Joystick Modes
46
Left Joystick-SAE Mode
46
Right Joystick-SAE Mode
46
Joystick BHL Mode
46
Left Joystick-BHL Mode
46
Joystick SAE Mode
46
Right Joystick-BHL Mode
47
Pattern Change (SAE/BHL) Valve
47
Return Flow Selector Valve
48
Directional Arrow
48
Stop Valve
48
Sunlight Sensor
49
Climate Control System
50
Climate Control Panel
50
Climate Control System Operation
50
AUTO Button
50
OFF Button
50
Fan Speed Control
50
LCD Screen
50
Temperature Selection Control
50
Vent Mode Selection
50
Automatic Temperature Control (AUTO)
50
Radio
51
Radio Control Panel
51
Radio Operation
51
Auto Scan/Preset Station (AS/PS) Button
51
PRESET STATION Buttons
51
Lcd
51
Sound Mode Adjustment Button (SEL)
51
TIME Button
51
AM/FM Selector Button
51
Power Button
52
Volume Control Buttons
52
Tuning Buttons
52
Antenna
52
Fuse Location
52
Fuse Panel
52
Accessory Light Outlet (24V)
52
Escape Tool
53
Fire Extinguisher
53
Monitor
54
Home Screen
54
Function Icons
56
Home Screen Functions
58
Work Accessory Selection
58
Tool Select Screen
58
Quick Coupler Operation
59
Quick Coupler Screen
59
Rearview Camera Screen
59
Main Menu Screen
60
Work Parameter Screen
60
Engine and Throttle Signals Screen
61
Input Switch Signals Screen
61
Output Switch Signals Screen
62
Pilot Pressure Signals Screen
62
Main Pump Signals Screen
63
Maintenance Information Screen
63
Fault Information Screen
64
System Setting Screen
65
Machine Configuration Screen
66
Tool Select Screen
67
Machine Operation
69
Work Area
72
General Job Safety
72
Operator's Responsibilities
72
Seat Belt Usage
72
Operation and Maintenance Manual Check
72
Daily Maintenance Record Check
72
Cleaning the Machine
72
Cleaning the Machine Exterior
72
Cleaning the Cab Interior
73
Doors, Panels, Covers, and Filler Cap
73
Cab Door
73
Emergency Escape Hatch
74
Cab Access Panels
74
Door Support Rod
74
Right Front Access Door
74
Opening the Right Front Access Door
74
Closing the Right Front Access Door
74
Right Rear Access Door
75
Opening the Right Rear Access Door
75
Closing the Right Rear Access Door
75
Left Rear Access Door
75
Opening the Left Rear Access Door
75
Closing the Left Rear Access Door
75
Fresh Air Filter Access Door
75
Engine Compartment Door
75
Opening the Engine Compartment Door
75
Closing the Engine Compartment Door
76
Fuel Tank Filler Cap
76
Opening the Fuel Tank Filler Cap
76
Closing the Fuel Tank Filler Cap
76
Prestart Checks and Adjustments
76
Electrical Components Check
77
Lights and Warning Devices
77
Fuses
77
Check the Fuses
77
Seat and Seat Belt
79
Seat Belt
80
Buckle the Seat Belt
80
Unbuckle the Seat Belt
80
Cab Door Windows
81
Windshield
81
Opening the Windshield
81
Closing the Windshield
82
Lower Front Windshield
83
Cab Light
83
Mirrors
83
Check Fluid Levels
83
Starting the Engine
84
Cold Weather Engine Starting
85
Machine Warm-Up
86
Idling the Engine
86
Jump-Start the Engine
87
New Machine Break-In
88
Manual Regeneration
88
Engine Shutdown
89
Inspection after Engine Shutdown
89
Travel Operations
90
Machine Moving Precautions
90
Directional Arrow
90
Travel with Undercarriage Reversed
90
Stopping the Machine
91
Forward Travel
91
Backward Travel
91
Right Turn
91
Left Turn
91
Spot Turning
92
To the Left
92
To the Right
92
Work Equipment Control and Operation
92
Pattern Change (SAE/BHL) Valve Operation
92
Arm Control - SAE Mode
92
Arm Control - BHL Mode
92
Boom Control - SAE Mode
92
Boom Control - BHL Mode
93
Bucket Control - SAE/BHL Mode
93
Swing Control - SAE/BHL Mode
93
Dozer Blade Control Lever
93
Restricted Operation
94
Never Operate with Bucket Force
94
Never Use Swing Force
94
Never Use Traveling Force
94
Excavating Hard or Rocky Ground
94
Never Operate Using Machine Weight
95
Do Not Operate a Cylinder to the Stroke End
95
Avoid Dozer Blade Impact
95
Support the Dozer Blade
95
Avoid Shifting Travel Directions Suddenly
96
General Travel Instructions
96
Operating in Water
96
Precautions When Traveling on an Incline
96
Engine Stalls on an Incline
98
Operating on Soft Ground
98
Removing a Stuck Machine
98
One Track Stuck
98
Two Tracks Stuck
99
Recommended Operations
99
Backhoe Operation
99
Trenching Work
100
Vehicle Loading
100
Operation Precautions
100
Towing the Machine
100
Towing Point for a Light Load
101
Bucket Remove and Install
101
Remove the Bucket
101
Install the Bucket
102
Cold Weather Operation
103
Operation in Cold Weather
103
Engine Coolant in Cold Weather
103
Battery in Cold Weather
103
Track Cleaning in Cold Weather
103
After the Cold Season
103
Machine Storage in Cold Weather
103
After Daily Operation
103
Park the Machine
104
End-Of-Workday Checks
104
Long-Term Storage
104
Prepare for Long-Term Storage
104
During Storage
105
Return to Service
105
Starting the Engine after Long-Term Storage
105
Transportation Information
105
Transportation Method
105
Loading and Unloading
105
Loading the Machine
106
Unloading the Machine
108
Lifting the Machine
109
Maintenance Information
115
Checks before Maintenance or Repairs
115
Checks after Maintenance or Repairs
115
Hour Meter Reading
115
Genuine SANY Parts
115
SANY-Approved Lubricants
115
Oil and Filter Inspection
115
Fuel Strainer
115
Preventing Contamination
115
Securing Access Covers and Compartment Doors
115
Cleaning the Machine
116
Weld, Drill, Cut, or Grind on the Machine
116
Daily Inspection and Maintenance
116
Inspection and Maintenance for Severe Operating Conditions
116
Mud, Rain, or Snow Conditions
116
Near Ocean (Salt Air) Environments
116
Dusty Environments
117
Cold Environments
117
Other Weather Environments
117
Check the Maintenance Log
117
Recommended Lubricants, Fuel, and Engine Coolant
118
Hydraulic Oil Description
118
Lubrication and Grease
118
Windshield Washer Fluid
118
Fuel
118
Engine Coolant
119
Engine Oil Viscosity/Temperature Data
119
Lubricating Grease/Temperature Data
119
Industrial Gear Oil/Temperature Data
120
Hydraulic Oil/Ambient Temperature Data
120
Capacities
121
Other Approved Lubricants
121
Maintenance Schedule
122
Secure the Machine for Maintenance
122
When Required
122
Daily or Every 10 Hours
122
After the First 50 Hours
122
Weekly or Every 50 Hours
122
Monthly or Every 250 Hours
122
Every 3 Months or 500 Hours
123
Every 6 Months or 1000 Hours
123
Annually or Every 2000 Hours
123
Hydraulic Breaker Maintenance Interval
123
After Maintenance Is Completed
123
Maintenance Procedures
124
Fluid Level Checks
124
Check the Engine Coolant Level
124
Add Engine Coolant
124
Check the Engine Oil Level
125
Add Engine Oil
125
Check the Fuel Level
126
Add Fuel
126
Check the Diesel Exhaust Fluid (DEF) Level
126
Add Diesel Exhaust Fluid (DEF)
126
Check the Primary Fuel Filter/Water Separator
127
Check the Hydraulic Oil Level
127
Check Windshield Washer Fluid
128
Engine Inspection and Maintenance
128
Engine Inspection
129
Check the Crankcase Breather Tube
129
Check and Replace the Engine Air Filter System
129
Change the Engine Oil and Filter
130
Inspect the Engine Serpentine Belt
132
Adjust Engine Serpentine Belt Tension
132
Check the Alternator
133
Check the Starter
133
Engine Cooling System
133
Change the Engine Coolant
133
Inspect and Clean the Air Conditioner Condenser Fins
135
Inspect and Clean the Radiator and Oil Cooler Fins
135
Drain the Charge Air Cooler
136
Inspect the Engine Coolant Pump
136
Heating and Air Conditioning System
137
Check the Air Conditioning System
137
Check the Air Conditioner Compressor Belt
138
Adjust the Air Conditioner Compressor Belt
138
Check Air Conditioner Fresh Air and Recirculation Filters
139
Fresh Air Filter
139
Recirculation Air Filter
139
Exhaust System
140
Check the Exhaust System
140
Replace the Diesel Exhaust Fluid (DEF) Pump Filter
141
Replace the Diesel Exhaust Fluid (DEF) Tank Filter
142
Fuel System
143
Inspect the Fuel Lines
143
Drain the Fuel Tank
143
Replace the Secondary Fuel Filter
143
Replace the Primary Fuel Filter/Water Separator Element
144
Check the Fuel Tank Strainer
145
Electrical System
146
Disconnect the Electrical Power
146
Check the Electrical System
146
Check the Batteries
146
Replace the Batteries
147
Hydraulic System
148
Inspect the Accumulator
148
Check the Accumulator Function
148
Relieve Hydraulic System Pressure
149
Add Hydraulic Oil
150
Replace the Hydraulic System Breather Filter
151
Replace the Hydraulic Pilot Line Filter Element
151
Replace the Hydraulic Tank Return Filter
152
Clean and Replace the Hydraulic Oil Suction Strainer
153
Check the Hydraulic Hoses
155
Change the Hydraulic Oil
156
Check the Hydraulic Pump
157
Check the Hydraulic Pump Mounting Fasteners
157
Track Frame
158
Track Inspection and Lubrication
158
Check the Track Shoe Fasteners
158
Check the Carrier Roller
159
Check Carrier Roller Mounting Fasteners
159
Check and Adjust the Track Tension
159
Increase the Track Tension
160
Decrease the Track Tension
160
Final Drive
161
Check the Final Drive Hoses
161
Check the Final Drive Mounting Fasteners
162
Check and Add Final Drive Oil
162
Change Final Drive Oil
163
Swing Drive
164
Check and Add Swing Pinion Gear Grease
164
Check the Swing Drive Oil Level
164
Check the Swing Drive Mounting Fasteners
165
Change the Swing Drive Oil
165
Inspect the Swing Bearing Fasteners
166
Collect Oil Samples
166
Collect an Engine Oil Sample
166
Collect a Hydraulic Oil Sample
167
Collect a Final Drive Oil Sample
168
Collect a Swing Drive Oil Sample
168
Lubrication
169
Lubrication Points
169
Safety When Lubricating
169
Boom Cylinder Base Ends and Swing Bearing Fitting
170
Swing Gear
170
Boom Manifold
170
Bucket Arm
171
Bucket
171
Dozer Blade Cylinder Ends and Pivot Pins
171
Lubricate the Cab Door Hinges and Front Window Slide Rail
172
Cab
172
Check the Grab Handles and Steps
172
Check the Cab Door, Access Doors, Covers, and Locks
172
Inspect Windshield Wiper and Washer Nozzle
173
Check Locks, Doors, and Metal Panels
173
Check the Sheet Metal
173
Check the Upper Structure and Undercarriage
174
Bucket
174
Replace the Bucket Teeth
174
Check the Operation and Maintenance Manual
175
Specifications
177
Machine Dimensions
178
Working Range
180
Technical Specifications
182
Lift Chart
183
Lift Chart (Continued)
184
Optional Equipment
187
Optional Equipment Selection
188
Read Equipment Instructions
188
Removal and Installation Precautions
188
Operation Precautions
188
Install Optional Equipment
189
Remove Optional Equipment
190

SANY SY155U Quick Start Manual (15 pages)

Brand: SANY | Category: Excavators | Size: 1 MB

SANY Categories

Construction Equipment Excavators Trucks Solar panel Farm Equipment

More SANY Manuals

SANY SY155U Manuals

SANY SY155U Operation And Maintenance Manual (192 pages)

Table of Contents

SANY SY155U Quick Start Manual (15 pages)

Table of Contents

Related Products

SANY Categories