Sachs Bikes MadAss 125 Manuals

Manuals and User Guides for Sachs Bikes MadAss 125. We have 2 Sachs Bikes MadAss 125 manuals available for free PDF download: Repair Instructions, Owner's Manual

Sachs Bikes MadAss 125 Repair Instructions (108 pages)

MadAss 125

Brand: Sachs Bikes | Category: Motorcycle | Size: 22.7 MB

Table of Contents
3
Technical Data
6
Service Data
8
General Notes
11
Torque Values
12
Maintenance
14
Spark Plug
14
Valve Clearance
15
Carburetor Idle Speed
16
Air Cleaner
17
Adjusting the Clutch Lever Play
18
Checking, Adjusting the Drive Chain
19
Brake System
20
Checking/Replacing the Lining of the Front Brakeshoes
21
Brake Light Switch
21
Setting the Footbrake Pedal Position
23
Removing/Installing the Front Wheel
24
Removing/Installing the Rear Wheel
25
Front Wheel/Rear Wheel Bearings
26
Lubrication System Diagram
27
Lubrication System - Service Information/Troubleshooting
28
Recommended Engine Oil
28
Oil Level Check
29
Oil Change
29
Engine Oil Filter Cleaning
29
Oil Pump Removal
30
Oil Pump Inspection
31
Oil Pump Assembly/Installation
32
Fuel System Service Information
33
Fuel System Troubleshooting
33
Fuel System Specifications
33
Carburetor Specification
33
Throttle Valve
34
Float Valve/Float Inspection
36
Float Valve Assembly
37
Float Level Inspection
38
Carburetor Installation
39
Removing/Installing the Fuel Petcock
40
Engine Disassembly/Assembly
41
Cylinder Head/Valves
42
Cylinder Head/Valves - Troubleshooting
43
Camshaft Removal/Inspection
44
Cylinder Head Removal/Disassembly
45
Cylinder Head Inspection
46
Rocker Arm Shaft Inspection
47
Valve Spring Inspection
47
Valves Inspection
47
Valve Guide Replacement
48
Valve Seat Inspection/Refacing
49
Valve Seat Grinding
50
Cylinder Head Assembly
51
Valve Spring Compressor Attachment
52
Cylinder Head Installation
53
Camshaft Installation
54
Cylinder Compression
55
Cylinder/Piston Diagram
56
Cylinder/Piston - Service Data/Troubleshooting
57
Cylinder Removal/Inspection
58
Piston Removal
59
Piston/Piston Ring Inspection
59
Piston Ring Installation
61
Piston Installation
61
Cylinder Installation
62
Clutch/Gearshift Linkage - Service Information/Troubleshooting
63
Right Crankcase Cover Removal
64
Clutch Removal
64
Clutch Reassembly
66
Clutch/Gearshift Linkage - Diagram and Parts List
67
Clutch/Gearshift Linkage Inspection
67
Primary Drive Gear/Center Guide Inspection
68
Clutch Spring Inspection
68
Clutch Assembly
68
Gearshift Linkage Disassembly/Assembly
70
Clutch Installation
71
Right Crankcase Cover Installation
73
Alternator/Cam Chain Tensioner - Exploded Diagram/Service Data/Troubleshooting
74
Alternator Removal
75
Flywheel Removal
75
Cam Chain Tensioner Inspection
75
Transmission/Crankshaft T/Kick Starter - Service Data/Troubleshooting
76
Crankcase Separation
77
Crankshaft Inspection
78
Timing Sprocket Replacement
79
Kisk Starter Disassemlby/Reassembly
80
Shift Drum/Fork Disassembly and Inspection
82
Crankcase Bearing Replacement
83
Transmission Assembly
83
Transmission/Crankshaft/Kick Starter Exploded Diagram
84
Crankcase Assembly
85
Electrical System
86
Fuse Replacement
86
Battery/Charging the Battery
87
Commissioning Maintenance-Free Batteries (MF)
88
Cockpit - Speedometer, Instrument Lights
90
Speedometer Set-Up
90
Speedometer Battery Change
91
Changing the Bulbs
92
Headlight, Tail/Brake Light
92
Indicator
93
Adjusting the Headlamps
94
Ignition System - Schematic Diagram
95
Ignition System - Service Information/Troubleshooting
96
CDI Unit Removal/Inspection
97
Ignition Coil Removal
98
Primary/Secondary Coil Inspection
98
Alternator
99
Pulse Generator (Pick-Up)
99
Ignition Timing Inspection
99
Wiring Diagram - 4-Gear Engine
100
Troubleshooting
101

Sachs Bikes MadAss 125 Owner's Manual (84 pages)

MadAss 125

Brand: Sachs Bikes | Category: Motorcycle | Size: 4.09 MB

Table of Contents
5
Overview and Operation

7
- Safety Symbols
  7
- Chassis Number, Engine Number
  7
- Side View
  8
- Side View
  9
- Engine
  10
- Handlebar Fittings
  11
- Cockpit
  12
- Ignition Lock
  12
- Speedometer Set-Up, Time Adjustment
  13
- Speedometer Battery Change
  14
Safety Test

15
- Checklist
  15
- Clutch
  16
- Fuel, Fuel Tank
  17
- Fuel Tap
  18
- Engine Oil
  19
- Checking the Oil Level
  20
- Brakes
  21
- Brakes
  22
- Drive Chain
  23
- Tyre Proﬁle, Tyre Pressure and Size
  24
- Load / Lights
  25
RIDING INSTRUCTIONS Ride Safely

26
- Ride Economically and be Aware of the Environment
  27
- Running-In Instructions
  28
- Side Stand
  29
- Starting
  30
- Starting with Kick Starter
  31
- Starting with Electric Starter
  32
- Riding, Shifting Gears
  33
- Braking
  34
- Braking
  35
- Stopping the Engine
  36
- Steering Lock
  36
Service Instructions

37
Contents

42
Notes on Maintenance

42
- Checking Steering Bearing
  42
- Checking the Telescopic Fork and Shock Absorber
  42
- Adjusting the Shock Absorber
  43
- Removing the Front Wheel
  44
- Installing the Front Wheel
  45
- Removing the Rear Wheel
  46
- Installing the Rear Wheel
  47
- Checking, Adjusting the Drive Chain
  48
- Front Wheel Brake
  50
- Rear Wheel Brake
  50
- Adjusting the Clutch Lever
  52
- Cleaning the Air Filter
  53
- Cleaning the Fuel Filter
  54
- Adjusting the Play of the Twist Grip Throttle Control
  54
- Spark Plug
  55
- Battery
  56
- Battery
  57
- Cheching the Fuse
  58
- Changing the Bulbs
  59
- Changing the Bulbs
  61
- Adjusting the Headlamps
  62
Technical Data

63
- Engine
  63
- Power Transmission
  64
- Chassis
  65
- Lubricants and Operating Fluids
  66
- Electrical Equipment
  67
- Dimensions and Weights
  68
Warranty and Service Data

69
- Warranty Conditions
  69
- List of Wear Parts
  70
- List of Wear Parts
  71
- Inspection Plan
  72
- Inspection Plan
  74
- Maintenance Conﬁrmation
  75
- Motorbike Data / Rating Plate
  81

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Sachs Bikes MadAss 125 Manuals

Sachs Bikes MadAss 125 Repair Instructions (108 pages)

Table of Contents

Sachs Bikes MadAss 125 Owner's Manual (84 pages)

Table of Contents

Overview and Operation

Safety Test

RIDING INSTRUCTIONS Ride Safely

Service Instructions

Contents

Notes on Maintenance

Technical Data

Warranty and Service Data

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