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Sachs Bikes Manuals
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MadAss 125
Repair instructions
Sachs Bikes MadAss 125 Repair Instructions
Madass 125
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Also See for MadAss 125
:
Owner's manual
(84 pages)
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Table Of Contents
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Technical Data
Service Data
General Notes
Torque Values
Maintenance
Spark Plug
Valve Clearance
Carburetor Idle Speed
Air Cleaner
Adjusting the Clutch Lever Play
Checking, Adjusting the Drive Chain
Brake System
Checking/Replacing the Lining of the Front Brakeshoes
Brake Light Switch
Setting the Footbrake Pedal Position
Removing/Installing the Front Wheel
Removing/Installing the Rear Wheel
Front Wheel/Rear Wheel Bearings
Lubrication System Diagram
Lubrication System - Service Information/Troubleshooting
Recommended Engine Oil
Oil Level Check
Oil Change
Engine Oil Filter Cleaning
Oil Pump Removal
Oil Pump Inspection
Oil Pump Assembly/Installation
Fuel System Service Information
Fuel System Troubleshooting
Fuel System Specifications
Carburetor Specification
Throttle Valve
Float Valve/Float Inspection
Float Valve Assembly
Float Level Inspection
Carburetor Installation
Removing/Installing the Fuel Petcock
Engine Disassembly/Assembly
Cylinder Head/Valves
Cylinder Head/Valves - Troubleshooting
Camshaft Removal/Inspection
Cylinder Head Removal/Disassembly
Cylinder Head Inspection
Rocker Arm Shaft Inspection
Valve Spring Inspection
Valves Inspection
Valve Guide Replacement
Valve Seat Inspection/Refacing
Valve Seat Grinding
Cylinder Head Assembly
Valve Spring Compressor Attachment
Cylinder Head Installation
Camshaft Installation
Cylinder Compression
Cylinder/Piston Diagram
Cylinder/Piston - Service Data/Troubleshooting
Cylinder Removal/Inspection
Piston Removal
Piston/Piston Ring Inspection
Piston Ring Installation
Piston Installation
Cylinder Installation
Clutch/Gearshift Linkage - Service Information/Troubleshooting
Right Crankcase Cover Removal
Clutch Removal
Clutch Reassembly
Clutch/Gearshift Linkage - Diagram and Parts List
Clutch/Gearshift Linkage Inspection
Primary Drive Gear/Center Guide Inspection
Clutch Spring Inspection
Clutch Assembly
Gearshift Linkage Disassembly/Assembly
Clutch Installation
Right Crankcase Cover Installation
Alternator/Cam Chain Tensioner - Exploded Diagram/Service Data/Troubleshooting
Alternator Removal
Flywheel Removal
Cam Chain Tensioner Inspection
Transmission/Crankshaft T/Kick Starter - Service Data/Troubleshooting
Crankcase Separation
Crankshaft Inspection
Timing Sprocket Replacement
Kisk Starter Disassemlby/Reassembly
Shift Drum/Fork Disassembly and Inspection
Crankcase Bearing Replacement
Transmission Assembly
Transmission/Crankshaft/Kick Starter Exploded Diagram
Crankcase Assembly
Electrical System
Fuse Replacement
Battery/Charging the Battery
Commissioning Maintenance-Free Batteries (MF)
Cockpit - Speedometer, Instrument Lights
Speedometer Set-Up
Speedometer Battery Change
Changing the Bulbs
Headlight, Tail/Brake Light
Indicator
Adjusting the Headlamps
Ignition System - Schematic Diagram
Ignition System - Service Information/Troubleshooting
CDI Unit Removal/Inspection
Ignition Coil Removal
Primary/Secondary Coil Inspection
Alternator
Pulse Generator (Pick-Up)
Ignition Timing Inspection
Wiring Diagram - 4-Gear Engine
Troubleshooting
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Electrical System
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Wiring Diagram - 4-Gear Engine
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See also:
Owner's Manual
Table of
Contents
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Table of Contents
Troubleshooting
Lubrication system - service information/troubleshooting
28
Fuel system service information
33
Cylinder head/valves - troubleshooting
43
Cylinder/Piston - Service Data/Troubleshooting
57
Clutch/gearshift linkage - service information/troubleshooting
63
Alternator/cam chain tensioner - Exploded diagram/Service data/Troubleshooting
74
Transmission/Crankshaft T/Kick starter - Service data/Troubleshooting
76
Ignition system - Service information/Troubleshooting
96
Troubleshooting
101
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Summary of Contents for Sachs Bikes MadAss 125
Page 2
Peirspeed organization Use only original MadAss125 spare parts.
Page 6
FY152FMI Valve clerance, cold intake + exhaust 0.05mm-10.05mm Piston displacement 119.70 cm 52.40 mm 55.50 mm 9.3:1 6.50kw/7,500rpm 8.5 Nm at 5,400rpm dry foam 1,900rpm FYZ22PA-S3P 1.75~2 turns out 1,500+/-100rpm 18mm - 0.5mm 2.833 (34/12) 1.706 (29/17) 1.238 (26/21) 0.958 (23/24) 3.722 16 teeth 46 teeth...
Page 7
200 kPa 250 kPa driver 36 psi Tire pressure with 39 psi 1,22 gal 09 gal 1840 mm 760 mm 1035mm 100 kg 200 kg 300 kg...
Page 9
V241201-FYIJ-0000 Core cleaner 18543-FY20-000 Gasket, air cleaner 90713-FYXF-000 O-gasket cover side hole upper 90727-FYXF-000 O-gasket cover side hole E000002-FYIF3-0000 Spark plug Engine oil SA 10W40 0.9 Liter 0.9 Liter 0.9 Liter 0.9 Liter 23682-FYIF3-000 Sprocket 16T Replace if necessary GB/T894.1-17-0 Spline gear driven Replace if necessary 41201-FY20-000...
Page 10
Maintenance Kilometers petcock Check air pressure...
Page 11
sity...
Page 16
1500+/-100rpm...
Page 22
1.5 mm Allways use...
Page 24
direc...
Page 33
FYZ22PA-S3P 22 mm 18+/-0.5mm 1.75~2 turns out 1500+/-100rpm 2.595 5D07...
Page 39
1,500+/-100rpm...
Page 41
23kg...
Page 42
Cam height 5.623 5.223 5.386 4.986 9.972-9.987 9.91 0.013-0.037 0.05 IN: 33.78, EX:36.5 IN: 32, EX:35 Valve stem O.D. 4.970-4.985 4.92...
Page 57
Cylinder I.D. 52.405-52.42 52.45 Out of round 0.005 Taper 0.005 Piston O.D. 52.373-52.387 52.30 Piston pin bore 14.002-14.008 14.05 Piston pin O.D. 13.994-13.999 13.98 Piston-to-pin clearance 0.075 Connecting rod small end I.D. 14.016-14.034 14.06...
Page 63
3.86-3.90 3.60 Clutch center guide O.D. 20.840-20.860 20.80...
Page 74
Cam chain tensioner Tensioner spring free length 111.70 106.70...
Page 76
14.016-14.034 14.06 0.004-0.012 0.05 16.966-16.984 16.92 16.966-16.984 16.92...
Page 89
after...
Page 91
poor visibility change the batteries...
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