Sachs Bikes madass Urban Motorcycle Manuals

Sachs Bikes madass Urban Motorcycle Manuals

Manuals and User Guides for Sachs Bikes madass Urban Motorcycle. We have 2 Sachs Bikes madass Urban Motorcycle manuals available for free PDF download: Repair Instructions, Owner's Manual

Sachs Bikes madass Repair Instructions

Sachs Bikes madass Repair Instructions (219 pages)

Brand: Sachs Bikes | Category: Motorcycle | Size: 5 MB

Table of Contents

Table of Contents
5
Table of Contents

11
Technical Data

11
Service Data

15
- Tightening Torques for Inspection Plan
  15
- Spare Parts for Inspection Plan
  17
- Inspection Plan
  19
  - Gaskets, Seal Rings and O-Rings
    21
  - Lock Washers and Split Pins
    21
  - Bearings and Radial Seals
    21
  - Circlips
    21
General Notes

21
Torque Values

23
- Torque Values General
  25
Maintenance

27
- Spark Plug
  27
- Wartung
  28
- Valve Clearance
  29
- Wartung
  30
- Carburetor Idle Speed
  31
  - Valve Clearance
    31
  - Wartung
    32
- Air Cleaner
  33
  - Remove the Air Cleaner
    33
  - Opening the Air Filter
    33
  - Wartung
    34
- Adjusting the Clutch Lever Play
  35
- Wartung
  36
- Checking, Adjusting the Drive Chain
  37
  - Checking the Chain for Wear
    37
  - Adjusting the Chain
    37
  - Wartung
    38
- Brake System
  39
  - Checking the Brake System for Leaks
    39
  - Checking/Adjusting the Front Brake-Fluid Level
    39
  - Checking the Brake-Fluid Level
    39
  - Wartung
    40
  - Checking/Replacing the Lining of the Front Brakeshoes
    41
  - Checking the Lining Thickness
    41
  - Replacing the Brake Linings
    41
  - Brake Light Switch
    41
  - Wartung
    42
  - Checking/Replacing the Lining of the Rear Brake-Shoes
    43
  - Replacing the Brake Lining
    43
  - Wartung
    44
  - Setting the Footbrake Pedal Position
    45
  - Adjusting the Foot Brake
    45
  - Adjusting the Brake Light Switch
    45
  - Wartung
    46
  - Removing the Front Wheel
    47
  - Installing the Front Wheel
    47
- Frontwheel
  47
  - Wartung
    48
  - Removing the Rear Wheel
    49
  - Installing the Rear Wheel
    49
- Rearwheel
  49
  - Wartung
    50
  - Removing/Installing the Front-Wheel Bearing
    51
  - Removing the Wheel Bearing
    51
  - Installing the Wheel Bearing
    51
  - Removing/Installing the Rear-Wheel Bearing
    51
  - Wartung
    52
Lubrication System

53
- Lubrication System Service Information
  55
- Lubrication System Specification
  55
- Recommended Grade
  55
- Recommended Viscosity
  55
- Troubleshooting
  55
  - Engine Oil Level Check
    57
  - Oil Change
    57
- Engine Oil Fi Lter Cleaning
  57
- Oil Pump Removal
  59
- Oil Pump Disassembly
  59
- Oil Pump Inspection and Installation
  61
- Troubleshooting
  65
- Throttle Valve Assembly
  67
- Carburetor Throttle Valve Removal, Inspection and Installation
  67
  - Carburetor Removal
    69
  - Fuel System Disassembly
    69
  - Float Valve/Float Inspection
    71
  - Fuel System Assembly
    73
  - Float Level Inspection
    75
- Carburetor Removal, Inspection and Installation
  75
  - Fuel System Installation
    77
  - Air Screw Adjustment
    77
  - Air Screw Initial Opening
    77
  - Removing/Installing the Fuel Cock
    79
  - Removing the Fuel Cock
    79
  - Installing the Fuel Cock
    79
Engine Disassembly/Assembly

81
- Cylinder Head / Valves Service Information
  83
- Cylinder Head / Valves Service Data
  83
- Cylinder Head / Valves Torque Values
  83
- Cylinder Head / Valves Troubleshooting
  85
- Uneven Compression or Low Compression
  85
- High Compression
  85
- Excessive Noise
  85
- Camshaft Removal
  87
- Camshaft Inspection
  87
- Zündkerze
  88
- Cylinder Head Removal
  89
- Cylinder Head Disassembly
  89
- Rocker Arm
  91
- Rocker Arm Shaft
  93
- Valve Spring
  93
- Cylinder Head
  93
- Valve
  93
- Valve Guide
  95
- Valve Guide Replacement
  95
- Valve Seat Inspection
  97
- Valve Seat Grinding
  99
- Cylinder Head Assembly
  101
- Motoröl
  102
- Motoröl
  104
- Cylinder Head Installation
  105
- Camshaft Installation
  107
- Cylinder Compression
  109
- Compression Pressure
  109
- Cylinder / Piston Service Information
  113
- Cylinder / Piston Service Data
  113
- Cylinder / Piston Torque Values
  113
- Cylinder / Piston Troubleshooting
  113
- Wartungsinformation
  114
- Cylinder Removal
  115
- Cylinder Inspection
  115
- Piston Removal
  117
- Piston/Piston Ring Inspection
  117
- Piston Ring Installation
  121
- Piston Installation
  121
- Cylinder Installation
  123
- Clutch/Gearshift Linkage Service Information
  125
- Clutch/Gearshift Linkage Service Data
  125
- Clutch/Gearshift Linkage Torque Values
  125
- Clutch/Gearshift Linkage Troubleshooting
  125
- Right Crankcase Cover Removal
  127
- Clutch Removal
  127
- Clutch/Gearshift Linkage
  129
- Clutch Disassembly
  131
- Primary Drive Gear/Center Guide
  135
- Clutch Spring
  135
- Clutch Assembly
  135
- Gearshift Linkage Disassembly
  139
- Gearshift Linkage Assembly
  139
- Clutch Installation
  141
- Right Crankcase Cover Installation
  145
- Alternator / Cam Chain Tensioner Service Information
  147
- Alternator / Cam Chain Tensioner Service Data
  147
- Alternator / Cam Chain Tensioner Troubleshooting
  147
- Excessive Cam Chain Slack
  147
- Alternator Removal
  149
- Flywheel Removal
  149
- Cam Chain Tensioner
  149
- Transmission / Crankshaft/ Kick Starter Service Information
  151
- Transmission / Crankshaft/ Kick Starter Service Data
  151
- Transmission / Crankshaft/ Kick Starter Troubleshooting
  151
- Hard to Shift
  151
- Crankcase Separation
  153
- Crankshaft Inspection
  155
- Timing Sprocket Replacement
  157
- Kick Starter Disassembly/Reassembly
  159
- Transmission Disassembly
  161
- Transmission Inspection
  161
- Shift Drum/Fork Disassembly
  163
- Shift Drum/Fork Inspection
  163
- Transmission Bearing Inspection
  163
- Crankcase Bearing Replacement
  165
- Transmission Assembly
  165
- Right Crankcase
  165
- Left Crankcase
  165
- Crankcase Assembly
  169
- Electrical System
  171
- Replace Fuse
  171
- Battery
  173
- Charging the Battery
  173
- Battery Maintenance
  173
- Commissioning Maintenance-Free Batteries (MF)
  175
- Cockpit
  179
- Speedometer
  179
- Instrument Lights
  179
- Speedometer Set-Up
  179
- Speedometer Battery Change
  181
- Changing the Bulbs
  183
- Headlight
  183
- Tail / Brake Light Bulb
  183
- Assembly of Indicator/Light Bulb
  185
- Light Bulb Assembly
  185
- Light Bulb Design
  185
- Design of Wiring Harness with Lamp Socket
  185
- Indicator Lamps
  187
- Adjusting the Headlamps
  189
- Ignition System Schema
  191
- Ignition System Service Information
  193
- Ignition System Troubleshooting
  193
- No Spark at Plug
  193
- Engine Starts but Runs Poorly
  193
- CDI Unit Removal
  195
- CDI Unit Inspection
  195
- Ignition Coil Removal
  197
- Primary Coil Inspection
  197
- Secondary Coil Inspection
  197
- Alternator
  199
- Pulse Generator (Pickup)
  199
- Ignition Timing Inspection
  199
- Wiring Diagram Without Clutch Switch
  201
- Wiring Diagram with Clutch Switch
  203
- Troubleshooting
  205
- Störungstabelle
  206
- Fuse
  215

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Sachs Bikes madass Owner's Manual

Sachs Bikes madass Owner's Manual (80 pages)

Brand: Sachs Bikes | Category: Motorcycle | Size: 1 MB

Table of Contents

Table of Contents
4
Summary and Operation

6
- Safety Symbols
  6
- Right-Hand Side View
  7
- Engine
  8
- Left-Hand Handlebar Fittings
  9
- Right-Hand Handlebar Fittings
  9
- Choke
  9
- Ignition Lock
  10
- Cockpit
  11
- Speedometer Set-Up, Time Adjustment
  11
- Speedometer Battery Change
  12
Safety Test Checklist

13
- Clutch
  14
- Fuel
  15
- Engine Oil
  17
- Engine Oil
  18
- Front Brake
  19
- Rear Brake
  20
- Drive Chain
  21
- Tyre Profile, Tyre Pressure and Size
  22
- Load / Lights
  23
Riding Instructions

24
- Ride Safely
  24
- Ride Economically and be Aware of the Environment
  25
- Ride Economically and be Aware of the Environment
  26
- Running-In Instructions
  27
- Side Stand
  28
- Starting
  29
- Starting with Kick Starter Lever
  30
- Starting Withelectric Starter
  31
- Riding, Changing Gears
  32
- Braking
  33
- Stopping the Engine / Fork-Column Lock
  35
Service Instructions

36
Contents

42
Maintenance

42
- Maintenance Activities
  42
- Checking the Fork-Column Bearings
  43
- Removing the Front Wheel
  44
- Installing the Front Wheel
  45
- Removing the Rear Wheel
  46
- Installing the Rear Wheel
  47
- Checking, Adjusting the Drive Chain
  48
- Front Brake
  49
- Rear Brake
  50
- Rear Brake
  51
- Adjusting the Clutch Lever Play
  52
- Sparkplug
  53
- Fuse
  55
- Battery
  55
- Changing the Bulbs
  57
- Adjusting the Headlamps
  60
Technical Data Engine

61
- Power Transmission
  62
- Chassis
  63
- Lubricants and Operating Fluids
  64
- Electrical Equipment
  65
- Dimensions and Weights
  66
Warranty

67
- Warranty Conditions
  67
- List of Wear Parts
  68
- Inspection Plan
  70
- Maintenance Confirmations
  73
- Maintenance Confirmations
  77
- Motorbike Data / Rating Plate
  78

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