Reer Mosaic MOR4S8 Manuals

Manuals and User Guides for Reer Mosaic MOR4S8. We have 4 Reer Mosaic MOR4S8 manuals available for free PDF download: Installation And Use Manual, Quick Installation Manual

Reer Mosaic MOR4S8 Installation And Use Manual (266 pages)

MODULAR SAFETY INTEGRATED CONTROLLER

Brand: Reer | Category: Controller | Size: 19.27 MB

Table of Contents
2
Introduction
9
Contents of this Handbook
9
Important Safety Instructions
9
Abbreviations and Symbols
10
Applicable Standards
11
Overview
12
Master MOSAIC M1 / MOSAIC M1S / MOSAIC M1S COM
12
MOSAIC M1S COM Key Features
13
MOSAIC M1S COM and Mbx in the same Project: Fieldbus Management
14
Expansion Modules
14
MSD Software
15
Product Composition
16
Installation
17
MOSAIC M1, MOSAIC M1S, Expansion Modules Mechanical Fastening
17
MOSAIC M1S COM Mechanical Fastening
18
Calculation of Safety Distance of an ESPE Connected to MOSAIC
19
Electrical Connections
19
Instructions Concerning Connection Cables
20
Master Module MOSAIC M1
20
Master Modules MOSAIC M1S / MOSAIC M1S COM
21
USB Interface
22
LAN Interface (RJ45)
22
MOSAIC Configuration Memory (MCM)
22
MULTIPLE LOAD Function
22
RESTORE Function
23
Compatibility between MCM Memory and Master Modules
23
New MCM Features with F.w. 2.0.0
23
Module MI8O2
24
Module MI8O4
25
Module MI8
26
Module MI12T8
26
Module MI16
27
Module MO2
27
Module MO4
28
Module MO4L
28
Module MR2
29
Module MR4
29
Module MR8
30
Modules MV0 - MV1 - MV2
31
Encoder Connections with RJ45 Connector (MV1, MV2)
31
Module MOR4
33
Module MOR4S8
33
Module MOS8
34
Module MOS16
34
Module MO4LHCS8
35
Modulo MA2
35
Modulo MA4
36
MA2 / MA4 Analog Sensor Connections
37
Example of Connection of Mosaic to the Machine Control System
38
Checklist after Installation
38
Operating Diagram
39
Signals
40
Inputs
40
Master Enable
40
Node Sel
40
Proximity Input for Speed Controller MV
40
Configuration with Interleaved Proximity
41
Restart_Fbk
41
Outputs
42
OUT STATUS (SIL 1/PL C)
42
Out Test
42
Ossd Safety Outputs
43
Important Note Concerning OSSD Safety Outputs
43
Ossd (Mosaic M1, Mi8O2, Mo2, Mo4)
43
Ossd (Mosaic M1S, Mosaic M1S Com, Mi8O4, Mo4L)
43
Ossd (Mo4Lhcs8)
45
Ossd Outputs Configuration
46
Safety Relays (Mr2, Mr4, Mr8, Mor4, Mor4S8)
47
Characteristics of the Output Circuit
47
MR2/MR4/MR8 Internal Contacts Diagram
47
Example of MR2 Module Connection with Static OSSD of a Module MOSAIC M1
48
Switching Operation Timing Diagram
49
Technical Features
50
General System Characteristics
50
Safety Level Parameters
50
General Data
50
Enclosure
51
MOSAIC M1 Module
52
MOSAIC M1S Module
52
MOSAIC M1S COM Module
53
MI8O2 Module
53
MI8O4 Module
54
MI8 - MI16 Modules
54
MI12T8 Module
54
MO2 - MO4 Modules
55
MO4L Module
55
MOS8 - MOS16 Modules
55
MR2 - MR4 - MR8 Modules
56
MOR4 - MOR4S8 Module
56
MO4LHCS8 Module
57
MV0 - MV1 - MV2 Modules
57
MA2, MA4 Module
58
Mechanical Dimensions
59
LED INDICATORS (Normal Operation)
60
Master MOSAIC M1 (Figure 20)
60
Master MOSAIC M1S (Figure 20)
61
Master MOSAIC M1S COM (Figure 20)
62
MOSAIC M1S COM Specific Fieldbus LED Indicators
63
Ethercat Leds
63
LED State Explanation
63
Ethernet/Ip Leds
64
LED State Explanation
65
Modbus/Tcp Leds
65
PROFINET Leds
66
LED State Explanation
66
MI8O2 (Figure 23)
67
MI8O4 (Figure 23)
68
MI8 (Figure 25)
69
MI12T8 (Figure 27)
70
MI16 (Figure 27)
71
MO2 (Figure 28)
72
MO4 (Figure 29)
73
MO4L (Figure 23)
74
MOR4 (Figure 31)
75
MOR4S8 (Figure 32)
76
MOS8 (Figure 33)
77
MOS16 (Figure 34)
78
MV0, MV1, MV2 (Figure 35)
79
MR2, MR4, MR8 (Figure 36)
80
MO4LHCS8 (Figure 37)
81
MA2, MA4 (Figure 38)
82
LED INDICATORS (Troubleshooting)
83
Master MOSAIC M1 (Figure 39)
83
Master MOSAIC M1S / MOSAIC M1S COM (Figure 40)
84
MI8O2 (Figure 41)
85
MI8O4 (Figure 42)
86
MI8 (Figure 43)
87
MI12T8 (Figure 44)
88
MI16 (Figure 45)
89
MO2 / MO4 (Figure 46)
90
MO4L (Figure 47)
91
MOR4 (Figure 48)
92
MOR4S8 (Figure 49)
93
MOS8 (Figure 50)
94
MOS16 (Figure 51)
95
MV0, MV1, MV2 (Figure 52)
96
MO4LHCS8 (Figure 53)
97
MA2, MA4 (Figure 54)
98
Mosaic Safety Designer Software
100
Installing the Software
100
PC HARDWARE Requirements
100
PC SOFTWARE Requirements
100
Installation of MSD Software
100
Fundamentals
101
Standard Toolbar
102
Textual Toolbar
103
Create a New Project (Configure the MOSAIC System)
103
Pages Configuration / Management
104
Fieldbus with Dynamic Input Order
106
Create a New Project: MOSAIC M1S COM Fieldbus Parameters Configuration
106
Modbus TCP Parameters
106
Ethernet/Ip Parameters
107
Profinet RT Parameters
107
Ethercat Parameters
108
Edit Configuration (Composition of the Various Modules)
109
Change User Parameters
109
Objects - Operator - Configuration Toolbars
110
Creating the Diagram
111
Use of Mouse Right Button
112
Example of a Project
113
Project Validation
113
Resources Allocation
114
Project Report
115
Connect MSD to Mosaic Master
117
Communication Channel Selection
117
USB Connection
117
Network Connection (MOSAIC M1S COM Only)
117
Connected Master Parameters Visualization
121
MOSAIC M1S COM Connected Via LAN
121
MOSAIC M1S COM Connected Via USB
121
MOSAIC M1/MOSAIC M1S Connected Via USB
122
Operations Available with Master Connected (MOSAIC M1S COM)
123
Visualization Network Parameters
123
Visualization/Setting Network Parameters (MOSAIC M1S COM)
123
Download Project to MOSAIC (from PC)
124
Upload an Existing Project to PC (from MOSAIC)
125
Configurations LOG
125
System Composition
125
Errors Log
126
Disconnecting System
126
Monitor Functions
126
Monitor (I/O Status in Real Time - Textual)
126
Monitor (I/O Status in Real Time - Textual - Graphic)
127
Monitor (I/O with Diagnostic)
127
Fieldbus Monitor (Only for MOSAIC M1S COM)
128
Password Protection
129
Level 1 Password
129
Level 2 Password
130
Maintenance Password (MOSAIC M1S, MOSAIC M1S COM)
130
Password Change
130
Testing the System
131
Object Function Blocks
132
Output Objects
132
OSSD (Safety Outputs)
132
SINGLE-DOUBLE OSSD (Safety Output)
133
STATUS (SIL 1/PL C Output)
136
Fieldbus Probe
137
Relay
138
Use with RESTART: Automatic (A) or Manual (B) (Category 2)
139
Input Objects
141
E-STOP (Emergency Stop)
141
E-GATE (Safety Gate Device)
142
SINGLE E-GATE (Safety Gate Device)
143
Lock Feedback
144
ENABLE (Enable Key)
145
ESPE (Optoelectronic Safety Light Curtain / Laser Scanner)
146
FOOTSWITCH (Safety Pedal)
147
MOD-SEL (Safety Selector)
149
PHOTOCELL (Safety Photocell)
149
TWO-HAND (Bimanual Control)
150
Network_In
151
Sensor
151
S-MAT (Safety Mat)
152
Switch
153
Enabling Grip Switch
154
Testable Safety Device
155
RFID (RFID Safety Sensor)
157
Solid State Device
158
Restart Input
159
Fieldbus Input
159
Ll0-Ll1
160
Comments
160
Title
160
Speed Control Type Function Blocks
161
Warning Concerning Safety
161
Note Concerning Speed Control Function Blocks
161
Speed Control
162
Window Speed Control
165
Stand Still
167
Stand Still and Speed Control
169
Speed Equality Check
172
Analog Input Type Function Blocks
173
ANALOG INPUT (4 Inputs each MA4 Module, 2 Inputs each MA2 Module)
173
ANALOG DIVISION (4 Inputs each MA4 Module, 2 Inputs each MA2 Module)
184
Operator Function Blocks
197
Logical Operators
197
And
197
Nand
197
Not
198
Nor
198
Xor
199
Xnor
199
Logical Macro
199
Multiplexer
200
DIGITAL COMPARATOR (MOSAIC M1S, MOSAIC M1S COM Only)
200
Memory Operators
203
D FLIP FLOP (Max Number = 16)
203
T FLIP FLOP (Max Number = 16)
203
Sr Flip Flop
203
USER RESTART MANUAL (Max Number = 16 with MOSAIC M1, 32 with MOSAIC M1S, MOSAIC M1S COM with Other RESTART Operators)
204
USER RESTART MONITORED (Max Number = 16 with MOSAIC M1, 32 with MOSAIC M1S, MOSAIC M1S COM with Other RESTART Operators)
205
MACRO RESTART MANUAL (Max Number = 16 with MOSAIC M1, 32 with MOSAIC M1S, MOSAIC M1S COM with Other RESTART Operators)
205
MACRO RESTART MONITORED (Max Number = 16 with MOSAIC M1, 32 with MOSAIC M1S, MOSAIC M1S COM with Other RESTART Operators)
206
PRE-RESET (MOSAIC M1S, MOSAIC M1S COM Only) (Max Number = 32 with Other RESTART Operators)
207
GUARD LOCK OPERATOR (Max Number = 4 with MOSAIC M1, 8 with MOSAIC M1S, MOSAIC M1S COM)
208
Guard Lock
208
Counter Operators
220
COUNTER (Max Number = 16)
220
Counter Comparator
221
TIMER OPERATORS (Max Number = 32 with MOSAIC M1, 48 with MOSAIC M1S, MOSAIC M1S COM)
222
Monostable
222
Monostable_B
223
Passing Make Contact
224
Delay
225
Long Delay
226
Delay Comparator
227
Delay Line
227
Long Delay Line
228
Clocking
229
Muting Function
230
MUTING OPERATORS (Max Number=4 with MOSAIC M1, 8 with MOSAIC M1S/MOSAIC M1S COM)
230
Concurrent" MUTING
230
Muting "L
231
Sequential" MUTING
232
Muting "T
233
MUTING OVERRIDE (Max Number = 4)
234
Analog Operators (Mosaic M1S/Mosaic M1S Com)
236
Analog Comparator
236
MATH (Max Number = 16)
238
EQUALITY CHECK (Max Number = 16)
239
Speed Comparator
239
Miscellaneous Function Blocks
242
SERIAL OUTPUT (Max Number = 4 with MOSAIC M1, 8 with MOSAIC M1S, MOSAIC M1S COM)
242
NETWORK (Max Number=1)
243
Example of Application in Category 2 According to ISO 13849-1
246
Logical Block Diagram of a Safety Function Using the Network
247
Example of Application in Category 4 According to ISO 13849-1
247
Logical Block Diagram of a Safety Function Using the Network
248
Reset Mosaic M1
248
OSSD EDM (MOSAIC M1S / MOSAIC M1S COM, Max Number = 32)
248
Interpage in / Interpage out
250
INTFBK_IN/INTFBK_OUT (MOSAIC M1S/MOSAIC M1S COM Only, Max Number=8)
251
Terminator
251
Special Applications
252
Output Delay with Manual
252
Simulator
253
Schematic Simulation
254
How to Use Graphic Simulation
255
Application Example of Graphic Simulation
259
Mosaic Fail Codes
261
Errors Log
261
Accessories and Spare Parts
262
Warranty
263
Ec Declaration of Conformity
264
Ukca Declaration of Conformity
265

Reer Mosaic MOR4S8 Installation And Use Manual (170 pages)

modular safety controller

Brand: Reer | Category: Controller | Size: 9.38 MB

Table of Contents
2
Introduction

7
Overview

9
Product Composition

11
Installation

12
- Mechanical Fastening
  12
- Calculation of Safety Distance of an ESPE Connected to MOSAIC
  13
- Electrical Connections
  13
  - Instructions Concerning Connection Cables
    14
    
    Module Master M1
    14
  - USB Input
    15
  - MOSAIC Configuration Memory (MCM)
    15
    
    MULTIPLE LOAD Function
    15
    
    RESTORE Function
    15
    
    Module MI8O2
    16
    
    Module MI8
    17
    
    Module MI12T8
    17
    
    Module MI16
    18
    
    Module MO4
    18
    
    Module MO2
    19
    
    Module MR4
    19
    
    Module MR2
    20
    
    Modules MV0 - MV1 - MV2
    20
  - Encoder Connections with Rj45 Connector (Mv1, Mv2)
    21
    
    Module MOR4
    22
    
    Module MOR4S8
    22
    
    Module MOS8
    23
    
    Module MOS16
    23
    
    Module MO4LHCS8
    24
  - Example of Connection of Mosaic to the Machine Control System
    24
- Checklist after Installation
  24
Operating Diagram

25
Signals

26
- Inputs
  26
  - Master Enable
    26
  - Node Sel
    26
  - Proximity Input for Speed Controller MV
    27
  - Configuration with Interleaved Proximity (Figure 5)
    27
  - Restart_Fbk
    28
- Outputs
  29
Technical Features

33
- General System Characteristics
  33
  - Safety Level Parameters
    33
  - General Data
    33
  - Enclosure
    34
  - M1 Module
    34
  - MI8O2 Module
    34
  - MI8 - MI16 Modules
    35
  - MI12T8 Module
    35
  - MO2 - MO4 Modules
    35
  - MOS8 MOS16 Modules
    35
  - MR2 - MR4 Modules
    36
  - MOR4 MOR4S8 Module
    36
  - MO4LHCS8 Module
    37
  - MV0 - MV1 - MV2 Modules
    37
- Mechanical Dimensions
  38
- Signals
  39
- Master M1 (Figure 11)
  39
- MI8O2 (Figure 12)
  40
- MI8 (Figure 13)
  41
- MI12T8 (Figure 15)
  42
- MI16 (Figure 15)
  43
- MO2 (Figure 16)
  44
- MO4 (Figure 17)
  45
- MOR4 (Figure 18)
  46
- MOR4S8 (Figure 19)
  47
- MOS8 (Figure 20)
  48
- MOS16 (Figure 21)
  49
- MV1, MV2 (Figure 22)
  50
- MR2 (Figure 23) / MR4 (Figure 24)
  51
- MO4LHCS8 (Figure 25)
  52
- Troubleshooting
  53
- Master M1 (Figure 26)
  53
- MI8O2 (Figure 27)
  54
- MI8 (Figure 28)
  55
- MI12T8 (Figure 29)
  56
- MI16 (Figure 30 - MI16)
  57
- MO2 / MO4 (Figure 31)
  58
- MOR4 (Figure 32)
  59
- MOR4S8 (Figure 33)
  60
- MOS8 (Figure 34)
  61
- MOS16 (Figure 35)
  62
- MV0, MV1, MV2 (Figure 33)
  63
- MO4LHCS8 (Figure 37)
  64
Mosaic Safety Designer Software

65
- Installing the Software
  65
  - PC HARDWARE Requirements
    65
  - PC SOFTWARE Requirements
    65
  - How to Install MSD
    65
  - Fundamentals
    66
  - Standard Tool Bar
    67
  - Textual Tool Bar
    68
  - Create a New Project (Configure the MOSAIC System)
    68
  - EDIT CONFIGURATION (Composition of the Various Modules)
    69
  - Change User Parameters
    69
  - OBJECTS - OPERATOR - CONFIGURATION Tool Bars
    70
  - Creating the Diagram
    71
    
    Use of Mouse Right Button
    71
  - Example of a Project
    73
    
    Project Validation
    73
    
    Project Report
    74
    
    Connect to Mosaic
    75
    
    Sending the Configuration to the MOSAIC
    75
    
    Download a Configuration File (Project) from Mosaic M1
    75
    
    Configuration LOG
    75
    
    System Composition
    76
    
    Disconnecting System
    76
    
    MONITOR (I/O Status in Real Time - Textual)
    77
    
    MONITOR (I/O Status in Real Time - Textual - Graphic)
    77
  - Password Protection
    79
    
    Level 1 Password
    79
    
    Level 2 Password
    79
    
    Password Change
    79
  - TESTING the System
    80
- Object Function Blocks
  81
  - Output Objects
    81
    
    OSSD (Safety Outputs)
    81
    
    SINGLE OSSD (Safety Output)
    82
    
    STATUS (Signal Output)
    84
    
    Fieldbus Probe
    84
    
    Relay
    85
    
    Use with RESTART: Automatic (A) or Manual (B) (Category 2)
    86
  - Input Objects
    88
    
    E-STOP (Emergency Stop)
    88
    
    E-GATE (Safety Gate Device)
    89
    
    SINGLE E-GATE (Safety Gate Device)
    90
    
    Lock Feedback
    91
    
    ENABLE (Enable Key)
    92
    
    ESPE (Optoelectronic Safety Light Curtain / Laser Scanner)
    93
    
    FOOTSWITCH (Safety Pedal)
    94
    
    MOD-SEL (Safety Selector)
    96
    
    PHOTOCELL (Safety Photocell)
    96
    
    TWO-HAND (Bimanual Control)
    97
    
    Network_In
    98
    
    Sensor
    98
    
    S-MAT (Safety Mat)
    99
    
    Switch
    100
    
    Enabling Grip Switch
    101
    
    Testable Safety Device
    102
    
    Solid State Device
    103
    
    Fieldbus Input
    104
    
    Ll0-Ll1
    104
    
    Comments
    105
    
    Title
    105
- Speed Control Type Function Blocks
  106
  - Warning Concerning Safety
    106
  - Speed Control
    107
  - Window Speed Control
    109
  - Stand Still
    111
  - Stand Still and Speed Control
    113
- Operator Function Blocks
  115
  - Logical Operators
    115
    
    And
    115
    
    Nand
    115
    
    Not
    116
    
    Nor
    116
    
    Xor
    117
    
    Xnor
    117
    
    Logical Macro
    117
    
    Multiplexer
    118
  - Memory Operators
    119
    
    D FLIP FLOP (Max Number = 16)
    119
    
    T FLIP FLOP (Max Number = 16)
    119
    
    SR FLIP FLOP (Max Number = 16)
    119
    
    USER RESTART MANUAL (Max Number = 16 with Other RESTART Operators)
    120
    
    Operators)
    120
    
    MACRO RESTART MANUAL (Max Number = 16 with Other RESTART Operators)
    120
    
    MACRO RESTART MONITORED (Max Number = 16 with Other RESTART Operators)
    121
  - GUARD LOCK OPERATORS (Max Number = 4)
    122
    
    Guard Lock
    122
  - Counter Operators
    134
    
    COUNTER (Max Number = 16)
    134
  - TIMER OPERATORS (Max Number = 32)
    136
    
    Clocking
    136
    
    Monostable
    137
    
    Monostable_B
    138
    
    Passing Make Contact
    139
    
    Delay
    139
    
    Delay Line
    140
  - Muting Function
    142
  - MUTING OPERATORS (Max Number = 4)
    142
    
    Concurrent" MUTING
    142
    
    Sequential" MUTING
    144
    
    MUTING OVERRIDE (Max Number = 4)
    146
- Miscellaneous Function Blocks
  148
  - SERIAL OUTPUT (Max Number = 4)
    148
  - NETWORK (Max Number = 1)
    149
  - Example of Application in Category 2 According to ISO 13849-1
    152
  - Logical Block Diagram of a Safety Function Using the Network
    152
  - Example of Application in Category 4 According to ISO 13849-1
    152
  - Logical Block Diagram of a Safety Function Using the Network
    153
  - Reset M1
    154
  - Interpage In/Out
    154
  - Terminator
    154
  - Special Applications
    155
    
    Output Delay with Manual
    155
  - Simulator Feature
    156
  - Schematic Simulation
    157
  - How to Use Graphic Simulation
    158
    
    Application Example of Graphic Simulation
    162
  - Mosaic Fail Codes
    164
Accessories and Spare Parts

166
Warranty

167

Reer Mosaic MOR4S8 Installation And Use Manual (170 pages)

MODULAR SAFETY INTEGRATED CONTROLLER

Brand: Reer | Category: Controller | Size: 16.84 MB

Module Master M1
14
MULTIPLE LOAD Function
15
RESTORE Function
15
Module MI12T8
17
Encoder Connections with Rj45 Connector (Mv1, Mv2)
21
Module MOS8
23
Module MOS16
23
Module MO4LHCS8
24
Example of Connection of Mosaic to the Machine Control System
24
Proximity Input for Speed Controller MV
27
Configuration with Interleaved Proximity (Figure 5)
27
Characteristics of the Output Circuit
31
General System Characteristics
33
Safety Level Parameters
33
General Data
33
MI8O2 Module
34
MI12T8 Module
35
MOR4 - MOR4S8 Module
36
MO4LHCS8 Module
37
EDIT CONFIGURATION (Composition of the Various Modules)
69
Change User Parameters
69
On Block Input / Output
71
On Block Operators
71
On Connection (Wires)
72
Example of a Project
73
Project Validation
73
Project Report
74
Configuration LOG
75
System Composition
76
Disconnecting System
76
OSSD (Safety Outputs)
81
SINGLE OSSD (Safety Output)
82
STATUS (Signal Output)
84
Fieldbus Probe
84
E-GATE (Safety Gate Device)
89
SINGLE E-GATE (Safety Gate Device)
90
Lock Feedback
91
ENABLE (Enable Key)
92
FOOTSWITCH (Safety Pedal)
94
MOD-SEL (Safety Selector)
96
PHOTOCELL (Safety Photocell)
96
TWO-HAND (Bimanual Control)
97
S-MAT (Safety Mat)
99
Enabling Grip Switch
101
Item Description
102
Testable Safety Device
102
Solid State Device
103
Fieldbus Input
104
Warning Concerning Safety
106
Speed Control
107
Window Speed Control
109
Stand Still and Speed Control
113
Logical Operators
115
Logical Macro
117
Memory Operators
119
USER RESTART MANUAL (Max Number = 16 with Other RESTART Operators)
120
Guard Lock
122
Counter Operators
134
COUNTER (Max Number = 16)
134
TIMER OPERATORS (Max Number = 32)
136
Passing Make Contact
139
Delay Line
140
Muting Function
142
MUTING OPERATORS (Max Number = 4)
142
"Concurrent" MUTING
142
"Sequential" MUTING
144
MUTING OVERRIDE (Max Number = 4)
146
SERIAL OUTPUT (Max Number = 4)
148
NETWORK (Max Number = 1)
149
Interpage In/Out
154
Special Applications
155
Output Delay with Manual
155
Simulator Feature
156
Schematic Simulation
157
Application Example of Graphic Simulation
162
Mosaic Fail Codes
164

Reer Mosaic MOR4S8 Quick Installation Manual (2 pages)

Brand: Reer | Category: Industrial Equipment | Size: 0.36 MB

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Reer Mosaic MOR4S8 Manuals

Reer Mosaic MOR4S8 Installation And Use Manual (266 pages)

Table of Contents

Reer Mosaic MOR4S8 Installation And Use Manual (170 pages)

Table of Contents

Introduction

Overview

Product Composition

Installation

Operating Diagram

Signals

Technical Features

Mosaic Safety Designer Software

Accessories and Spare Parts

Warranty

Reer Mosaic MOR4S8 Installation And Use Manual (170 pages)

Table of Contents

Reer Mosaic MOR4S8 Quick Installation Manual (2 pages)

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