Reer MOSAIC M1 Installation And Use Manual
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Reer MOSAIC M1 Installation And Use Manual

Modular safety integrated controller
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MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC
1
8540780 • 07/05/2018 • Rev.33

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  • Page 1 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 • 07/05/2018 • Rev.33...
  • Page 2 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 • 07/05/2018 • Rev.33...
  • Page 3 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 • 07/05/2018 • Rev.33...
  • Page 4 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 • 07/05/2018 • Rev.33...
  • Page 5 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 • 07/05/2018 • Rev.33...
  • Page 6 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 • 07/05/2018 • Rev.33...
  • Page 7 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC • • • • • •              8540780 • 07/05/2018 • Rev.33...
  • Page 8 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC memory chip for MOSAIC M1 (accessory) proprietary bus for expansion units MOSAIC configuration SW running in Windows solid state safety output • • • Table 1 8540780 • 07/05/2018 • Rev.33...
  • Page 9 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC  8540780 • 07/05/2018 • Rev.33...
  • Page 10 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC      8540780 • 07/05/2018 • Rev.33...
  • Page 11 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC • •  • •  8540780 • 07/05/2018 • Rev.33...
  • Page 12 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Figure 1 8540780 • 07/05/2018 • Rev.33...
  • Page 13 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC  Positioning of safeguards with respect to the approach speeds of parts of the human body.          8540780 • 07/05/2018 • Rev.33...

  • Page 14: Module Master M1

    MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC     Module Master M1 8540780 • 07/05/2018 • Rev.33...

  • Page 15: Multiple Load Function

    MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Figure 2 - USB 2.0 front panel connector TECHNICAL DATA LABEL MCM LABEL  MULTIPLE LOAD function Figure 3 - MCM  RESTORE function 8540780 • 07/05/2018 • Rev.33...
  • Page 16 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC    Module MI8O2 Table 2 8540780 • 07/05/2018 • Rev.33...

  • Page 17: Module Mi12T8

    MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Module MI8 Table 3 Module MI12T8 Table 4 8540780 • 07/05/2018 • Rev.33...
  • Page 18 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Module MI16 Table 5 Module Table 6 8540780 • 07/05/2018 • Rev.33...
  • Page 19 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Module Table 7 Module Table 8 8540780 • 07/05/2018 • Rev.33...
  • Page 20 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Module MR2 Table 9 Modules MV0 - MV1 - MV2 Table 10 8540780 • 07/05/2018 • Rev.33...

  • Page 21: Encoder Connections With Rj45 Connector (Mv1, Mv2)

    MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC ENCODER CONNECTIONS WITH RJ45 CONNECTOR (MV1, MV2) MVTB 5VDC N.C. N.C. N.C. TWISTED * EXT_0V EXT_0V EXT_0V EXT_0V N.C. N.C. N.C. N.C. TWISTED * INPUT Ā Ā Ā Ā N.C. N.C. N.C. N.C. TWISTED * POWER SUPPLY POWER SUPPLY 5VDC/...
  • Page 22 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Module MOR4 Table 11 Module MOR4S8 Table 12 8540780 • 07/05/2018 • Rev.33...

  • Page 23: Module Mos8

    MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Module MOS8 type B type B Table 13 Module MOS16 Table 14 8540780 • 07/05/2018 • Rev.33...

  • Page 24: Module Mo4Lhcs8

    MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Module MO4LHCS8 Example of connection of Mosaic to the machine control system Figure 4 Operate a complete system TEST (see "TESTING the system") Verify that all the cables are correctly inserted and the terminal blocks well screwed. Verify that all the leds (indicators) light on correctly.
  • Page 25 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 • 07/05/2018 • Rev.33...
  • Page 26 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC  Table 15  8540780 • 07/05/2018 • Rev.33...

  • Page 27: Proximity Input For Speed Controller Mv

    MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC PROXIMITY INPUT FOR SPEED CONTROLLER MV Configuration With Interleaved Proximity (Figure 5)   Figure 5     8540780 • 07/05/2018 • Rev.33...
  • Page 28 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC    ext_Restart_fbk ext_Restart_fbk ext_Restart_fbk ext_Restart_fbk Table 16 8540780 • 07/05/2018 • Rev.33...
  • Page 29 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC • • •   Figure 6 (static semiconductor safety outputs) • (where Uv is 24V ± 20%) •   (static semiconductor safety outputs) • (where Uv is 24V ± 20%) •   ...
  • Page 30 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC • • Configuration with 2 dual channel Configuration with 4 single outputs outputs (safety category 4) (safety category 4)  8540780 • 07/05/2018 • Rev.33...

  • Page 31: Characteristics Of The Output Circuit

    MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Characteristics of the output circuit.  Table 18   Figure 7 8540780 • 07/05/2018 • Rev.33...
  • Page 32 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Figure 8 Figure 9 8540780 • 07/05/2018 • Rev.33...

  • Page 33: General System Characteristics

    MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC GENERAL SYSTEM CHARACTERISTICS Safety level parameters General data  Ω This response times depends on the following parameters: 1) Number of Slave modules installed 2) Number of Operators 3) Number of OSSD outputs For the right response time refer to the one calculated by the DSD software (see Project report) This parameter corresponds to the response time, with the exception of MV modules with...

  • Page 34: Mi8O2 Module

    MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC  Enclosure M1 module  "type B" MI8O2 module  8540780 • 07/05/2018 • Rev.33...

  • Page 35: Mi12T8 Module

    MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC MI8 - MI16 modules  MI12T8 module  MO2 - MO4 modules  MOS8 – MOS16 modules  8540780 • 07/05/2018 • Rev.33...

  • Page 36: Mor4 - Mor4S8 Module

    MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC MR2 - MR4 modules  MR2 – MR4: TECHNICAL DATA CONCERNING SAFETY FEEDBACK CONTACT PRESENT FEEDBACK CONTACT MISSING PFHd MTTFd DCavg PFHd MTTFd DCavg 3,09E-10 99,6% 2335,94 98,9% tcycle1 9,46E-10 2335,93 tcycle1 8,53E-11 99,7% 24453,47 97,7% tcycle2 DC13 (2A)

  • Page 37: Mo4Lhcs8 Module

    MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC MO4LHCS8 module  MV0 - MV1 - MV2 modules SPEED CONTROL TYPE FUNCTION BLOCKS 8540780 • 07/05/2018 • Rev.33...
  • Page 38 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 99 mm 22.5 mm 108 mm Figure 10 8540780 • 07/05/2018 • Rev.33...
  • Page 39 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC FAIL Table 19 - Opening Screen OSSD CLEAR STATUS Figure 11 - M1 Table 20 - Dynamic Screen 8540780 • 07/05/2018 • Rev.33...
  • Page 40 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC MI8O2 (Figure 12) FAIL Table 21 - Opening Screen OSSD CLEAR STATUS Table 22 - Dynamic Screen Figure 12 - MI8O2 8540780 • 07/05/2018 • Rev.33...
  • Page 41 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC MI8 (Figure 13) FAIL Table 23 - Opening Screen Table 24 - Dynamic Screen Figure - MI8 8540780 • 07/05/2018 • Rev.33...
  • Page 42 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC MI12T8 (Figure 15) Table 25 - Opening Screen Table 26 - Dynamic Screen Figure MI12T8 8540780 • 07/05/2018 • Rev.33...
  • Page 43 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC MI16 (Figure 15) FAIL Table 27 - Opening Screen Table 28 - Dynamic Screen Figure - MI16 8540780 • 07/05/2018 • Rev.33...
  • Page 44 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC MO2 (Figure 16) FAIL Table 29 - Opening screen OSSD CLEAR Table 30 - Dynamic screen STATUS Figure - MO2 8540780 • 07/05/2018 • Rev.33...
  • Page 45 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC MO4 (Figure 17) FAIL Table 31 - Opening screen OSSD CLEAR STATUS OSSD CLEAR Table 32 - Dynamic screen STATUS Figure - MO4 8540780 • 07/05/2018 • Rev.33...
  • Page 46 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Table 33 - Opening screen Figure - MOR4 Table 34 - Dynamic screen 8540780 • 07/05/2018 • Rev.33...
  • Page 47 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Figure Table 35 - Opening screen Figure - MOR4S8 Table 36 - Dynamic screen 8540780 • 07/05/2018 • Rev.33...
  • Page 48 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Figure Table 37 - Opening screen Figure - MOS8 Table 38 - Dynamic screen 8540780 • 07/05/2018 • Rev.33...
  • Page 49 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Figure Table 39 - Opening screen Table 40 - Dynamic screen Figure – MOS16 8540780 • 07/05/2018 • Rev.33...
  • Page 50 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Table 41 - Opening screen Figure - MV1, MV2 Table 42 - Dynamic screen 8540780 • 07/05/2018 • Rev.33...
  • Page 51 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC MR2 (Figure 23) / MR4 (Figure 24) Table 43 - MR2 - Dynamic screen Table 44 - MR4 - Dynamic screen OSSD OSSD Figure - MR2 Figure - MR4 8540780 • 07/05/2018 • Rev.33...
  • Page 52 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Figure Table 45 - Opening screen Figure MO4LHCS8 Table 46 - Dynamic screen 8540780 • 07/05/2018 • Rev.33...
  • Page 53 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC FAIL • • • • OSSD • CLEAR • STATUS Table 47 - Troubleshooting M1 Figure 26 - M1 8540780 • 07/05/2018 • Rev.33...
  • Page 54 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC MI8O2 • FAIL • • • • • • OSSD • CLEAR • STATUS • Table 48 - Troubleshooting MI8O2 Figure 27 - MI8O2 8540780 • 07/05/2018 • Rev.33...
  • Page 55 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC MI8 (Figure 28) FAIL • • • • • • • • Table 49 - Troubleshooting MI8 Figure - MI8 8540780 • 07/05/2018 • Rev.33...
  • Page 56 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC MI12T8 (Figure 29) • • • • • • • Table 50 - Troubleshooting MI12T8 Figure MI12T8 8540780 • 07/05/2018 • Rev.33...
  • Page 57 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC MI16 (Figure 30 - MI16) FAIL • • • • • • • • Table 51 - Troubleshooting MI16 Figure MI16 30 - 8540780 • 07/05/2018 • Rev.33...
  • Page 58 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC MO2 / MO4 (Figure 31) • FAIL FAIL • • OSSD CLEAR • STATUS • OSSD OSSD • CLEAR CLEAR • STATUS STATUS • Figure - MO2 / MO4 • • • Table 52 - Troubleshooting MO2/MO4 8540780 •...
  • Page 59 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC MOR4 (Figure 32) • • • • • • • • • • Table 53 - Troubleshooting MOR4 Figure - MOR4 8540780 • 07/05/2018 • Rev.33...
  • Page 60 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC MOR4S8 (Figure 33) • • • • • • • • • • • Figure - MOR4S8 Table 54 - Troubleshooting MOR4S8 8540780 • 07/05/2018 • Rev.33...
  • Page 61 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC MOS8 ( Figure 34 • • • • • • • • • • Table 55 - Troubleshooting MOS8 Figure – MOS8 8540780 • 07/05/2018 • Rev.33...
  • Page 62 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC MOS16 ( Figure • • • • • • • • • • • • Figure – MOS16 Table 56 - Troubleshooting MOS16 8540780 • 07/05/2018 • Rev.33...
  • Page 63 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC • • • • • • • • • • • • Figure - MV1, MV2 Table 57 - Troubleshooting MV1/MV2 8540780 • 07/05/2018 • Rev.33...
  • Page 64 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC MO4LHCS8 (Figure 37) • • • • • • • • • • Figure MO4LHCS8 • • Table 58 - Troubleshooting MO4LHCS8 8540780 • 07/05/2018 • Rev.33...
  • Page 65 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC • Windows XP SP3 Framework 4.0 • • •  • • • 8540780 • 07/05/2018 • Rev.33...
  • Page 66 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Figure 38 8540780 • 07/05/2018 • Rev.33...
  • Page 67 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Figure 39 8540780 • 07/05/2018 • Rev.33...
  • Page 68 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Figure 40 Figure 41 Figure 42 8540780 • 07/05/2018 • Rev.33...

  • Page 69: Edit Configuration (Composition Of The Various Modules)

    MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC EDIT CONFIGURATION (composition of the various modules) Change user parameters Figure 43 8540780 • 07/05/2018 • Rev.33...
  • Page 70 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Figure 44 8540780 • 07/05/2018 • Rev.33...

  • Page 71: On Block Input / Output

    MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC • • • • • • "Interpage out" "Interpage in" • • Use of mouse right button ON BLOCK INPUT / OUTPUT        ON BLOCK OPERATORS    ...

  • Page 72: On Connection (Wires)

    MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC ON CONNECTION (WIRES)   Figure 45 8540780 • 07/05/2018 • Rev.33...

  • Page 73: Example Of A Project

    MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Example of a project E-GATE - E-STOP E-GATE - E-STOP Figure 46 Project validation   8540780 • 07/05/2018 • Rev.33...

  • Page 74: Project Report

    MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Project report    8540780 • 07/05/2018 • Rev.33...

  • Page 75: Configuration Log

    MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Connect to Mosaic   Figure 47 Sending the configuration to the MOSAIC  Download a configuration file (project) from Mosaic M1   Configuration LOG   8540780 • 07/05/2018 • Rev.33...

  • Page 76: System Composition

    MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Figure 48 System composition Figure 49 Figure 50 Disconnecting System  8540780 • 07/05/2018 • Rev.33...
  • Page 77 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC MONITOR (I/O status in real time - textual) Figure 51 - textual monitor MONITOR (I/O status in real time - textual - graphic) PARTICULAR CASES   8540780 • 07/05/2018 • Rev.33...
  • Page 78 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Figure 52 - graphic monitor 8540780 • 07/05/2018 • Rev.33...
  • Page 79 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC  Level 1 password  Level 2 password    Password Change Figure 53 8540780 • 07/05/2018 • Rev.33...
  • Page 80 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC TESTING the system  Figure 54   8540780 • 07/05/2018 • Rev.33...

  • Page 81: Ossd (Safety Outputs)

    MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC OSSD (safety outputs)  Parameters Manual Reset: Enable Status: K external time check: Enable Error Out 8540780 • 07/05/2018 • Rev.33...

  • Page 82: Single Ossd (Safety Output)

    MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC SINGLE OSSD (safety output)  Parameters Output Type:   (single output type) (double output type) (single output type) + (double output type) Example of project type function blocks + type function blocks 8540780 • 07/05/2018 • Rev.33...
  • Page 83 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Configuration with 2 dual channel Configuration with 4 single outputs outputs (safety category 4) (safety category 4) Manual Reset: Enable Status: K external time check: 8540780 • 07/05/2018 • Rev.33...

  • Page 84: Status (Signal Output)

    MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Enable Error Out STATUS (signal output)  FIELDBUS PROBE (For more detailed information, consult the fieldbus manual on the MSD CD-ROM).  8540780 • 07/05/2018 • Rev.33...
  • Page 85 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC RELAY Parameters Category • • • Example with external relay Example with the internal relay only • • • (Output Test Equipment) OTE: 8540780 • 07/05/2018 • Rev.33...
  • Page 86 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Use with RESTART: Automatic (A) or Manual (B) (Category 2) Figure 55 • • •  8540780 • 07/05/2018 • Rev.33...
  • Page 87 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC External K delay (ms): Manual Reset: Enable Status: Enable reading of external K:   Enable Error Out RELAY 8540780 • 07/05/2018 • Rev.33...
  • Page 88 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC INPUT OBJECTS E-STOP (emergency stop) Parameters Input type Manual reset:  Output test Test at start-up 8540780 • 07/05/2018 • Rev.33...

  • Page 89: E-Gate (Safety Gate Device)

    MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Filter (ms) With Simultaneity: Simultaneity (ms): Enable Error Out: Item description: E-GATE (safety gate device) Parameters Input type  Enable reset 8540780 • 07/05/2018 • Rev.33...

  • Page 90: Single E-Gate (Safety Gate Device)

    MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC  Output test Test at start-up Filter (ms) With Simultaneity: Simultaneity (ms): Enable Error Out: Item description: SINGLE E-GATE (safety gate device) Parameters Enable reset 8540780 • 07/05/2018 • Rev.33...

  • Page 91: Lock Feedback

    MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC  Output test Test at start-up Filter (ms) Enable Error Out: Item description: LOCK FEEDBACK Parameters Input type  Output test Filter (ms) With Simultaneity: 8540780 • 07/05/2018 • Rev.33...

  • Page 92: Enable (Enable Key)

    MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Simultaneity (ms): Enable Error Out: Item description: ENABLE (enable key) Parameters Input type Enable reset  8540780 • 07/05/2018 • Rev.33...
  • Page 93 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Output test Test at start-up Filter (ms) With Simultaneity: Simultaneity (ms): Enable Error Out: Item description: ESPE (optoelectronic safety light curtain / laser scanner) Parameters Enable reset 8540780 • 07/05/2018 • Rev.33...

  • Page 94: Footswitch (Safety Pedal)

    MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC  Test at start-up Filter (ms) Simultaneity (ms) Enable Error Out: Item description: FOOTSWITCH (safety pedal) Parameters Input type  8540780 • 07/05/2018 • Rev.33...
  • Page 95 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Manual reset:  Output test Test at start-up Filter (ms) With Simultaneity: Simultaneity (ms): Enable Error Out: Item description: 8540780 • 07/05/2018 • Rev.33...

  • Page 96: Mod-Sel (Safety Selector)

    MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC MOD-SEL (safety selector) Parameters Input type Filter (ms) Simultaneity (ms) Enable Error Out: Item description: PHOTOCELL (safety photocell) Parameters Manual reset:   8540780 • 07/05/2018 • Rev.33...

  • Page 97: Two-Hand (Bimanual Control)

    MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC  Output test Test at start-up Filter (ms) Enable Error Out: Item description: TWO-HAND (bimanual control) Input type  Output test Test at start-up Filter (ms) 8540780 • 07/05/2018 • Rev.33...
  • Page 98 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Enable Error Out: Item description NETWORK_IN Parameters Type of input: Filter (ms):   SENSOR Parameters Manual reset: 8540780 • 07/05/2018 • Rev.33...

  • Page 99: S-Mat (Safety Mat)

    MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC  Output test Test at start-up Filter (ms) Enable Error Out: Item description: S-MAT (safety mat) Parameters Manual reset:  8540780 • 07/05/2018 • Rev.33...
  • Page 100 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC   Output test Test at start-up Filter (ms) Enable Error Out: Item description: SWITCH Parameters Manual reset:  Output test 8540780 • 07/05/2018 • Rev.33...

  • Page 101: Enabling Grip Switch

    MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Test at start-up Filter (ms) Enable Error Out: Item description: ENABLING GRIP SWITCH  MI8O2 MI16 MI12 Parameters Type of inputs Test outputs Power-on test Simultaneity (ms) Filter (ms) Table mode 1 (device 2NO + 1NC) 8540780 •...

  • Page 102: Item Description

    MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Table mode 1 (device 2NO + 1NC) Enable Error Out: Item description: TESTABLE SAFETY DEVICE 8540780 • 07/05/2018 • Rev.33...

  • Page 103: Solid State Device

    MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC * Simultaneity error = the maximum time between switching of the single contacts has been exceeded. Parameters Manual Reset:  Power-on test Filter (ms): With simultaneity: Simultaneity (ms) Enable Error Out: Item description: SOLID STATE DEVICE Parameters Manual Reset: 8540780 •...

  • Page 104: Fieldbus Input

    MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC  Power-on test: Filter (ms): Simultaneity (ms) Enable Error Out: Item description: FIELDBUS INPUT (For more detailed information, consult the fieldbus manual on the MSD CD-ROM).  LL0-LL1 8540780 • 07/05/2018 • Rev.33...
  • Page 105 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC  COMMENTS TITLE 8540780 • 07/05/2018 • Rev.33...

  • Page 106: Warning Concerning Safety

    MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Warning concerning safety    Figure 56 – Example of speed control functional block with Error Out enabled 8540780 • 07/05/2018 • Rev.33...

  • Page 107: Speed Control

    MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC SPEED CONTROL Parameters Example of CLOCKWISE axis rotation 2 threshold settings Threshold no. Speed 1 Speed 2 4 threshold settings Threshold no. Speed 1 Speed 2 Speed 3 Speed 4 8540780 • 07/05/2018 • Rev.33...
  • Page 108 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC (In order to ensure a Performance Level = PLe use a proximity switch type PNP NO: ref. “Interleaved proximity -> page 27). Proximity choice: f = frequency [rev/m in] Rpm = rotational speed [Hz]  ...

  • Page 109: Window Speed Control

    MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC WINDOW SPEED CONTROL Parameters (In order to ensure a Performance Level = PLe use a proximity switch type PNP NO: ref. “Interleaved proximity -> page 27). Proximity choice 8540780 • 07/05/2018 • Rev.33...
  • Page 110 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC [rev/m in] [Hz] solution [pulses/re   f = frequency Rpm = rotational speed Resolution = measurement Speed = linear speed Pitch = sensor pitch [m/min] 1000 speed [Hz] [pulses/re   solution [mm/rev] pitch speed [m m /s] 1000...
  • Page 111 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC STAND STILL Parameters (In order to ensure a Performance Level = PLe use a proximity switch type PNP NO: ref. “Interleaved proximity -> page 25). 8540780 • 07/05/2018 • Rev.33...
  • Page 112 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC [rev/m in] [Hz]   solution [pulses/re f = frequency Rpm = rotational speed Resolution = measurement Speed = linear speed Pitch = sensor pitch [m/min] 1000 speed [Hz]   [pulses/re solution [mm/rev] pitch speed [m m /s] 1000...

  • Page 113: Stand Still And Speed Control

    MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC STAND STILL AND SPEED CONTROL Parameters Example of CLOCKWISE axis rotation 2 threshold settings Threshold no. Speed 1 Speed 2 4 threshold settings Threshold no. Speed 1 Speed 2 Speed 3 Speed 4 8540780 • 07/05/2018 • Rev.33...
  • Page 114 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC (In order to ensure a Performance Level = PLe use a proximity switch type PNP NO: ref. “Interleaved proximity -> page 27). Proximity choice: f = frequency Rpm = rotational speed [rev/m in] Resolution = measurement [Hz] ...

  • Page 115: Logical Operators

    MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC  LOGICAL OPERATORS Parameters Number of inputs NAND Parameters Number of inputs 8540780 • 07/05/2018 • Rev.33...
  • Page 116 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Parameters Number of inputs Parameters Number of inputs 8540780 • 07/05/2018 • Rev.33...

  • Page 117: Logical Macro

    MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Parameters Number of inputs XNOR Parameters Number of inputs LOGICAL MACRO Parameters Logic inputs 1, 2: 8540780 • 07/05/2018 • Rev.33...
  • Page 118 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Select Logic 1, 2, 3: Enable (OUT1, OUT2) MULTIPLEXER In n In n Parameters Number of inputs 8540780 • 07/05/2018 • Rev.33...

  • Page 119: Memory Operators

    MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC MEMORY OPERATORS D FLIP FLOP (max number = 16) Parameters Preset Clear T FLIP FLOP (max number = 16) Parameters Enable Clear SR FLIP FLOP (max number = 16) 8540780 • 07/05/2018 • Rev.33...

  • Page 120: User Restart Manual (Max Number = 16 With Other Restart Operators)

    MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC USER RESTART MANUAL (max number = 16 with other RESTART operators) Parameters Clear enable USER RESTART MONITORED (max number = 16 with other RESTART operators) Parameters Clear enable (max number = 16 with other RESTART operators) MACRO RESTART MANUAL 8540780 •...
  • Page 121 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Parameters Logic Inputs Select Logic: Enable Clear: Enable Out: MACRO RESTART MONITORED (max number = 16 with other RESTART operators) Parameters Logic Inputs Select Logic: Enable Clear Enable Out: 8540780 • 07/05/2018 • Rev.33...

  • Page 122: Guard Lock

    MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC GUARD LOCK Description of "GUARD LOCK" operator inputs/outputs “Lock_fbk” input Figure 57 - Example of feedback of the status of the electromagnet of a guard lock. The signal received by the module is processed by the "Guard Lock" operator. 8540780 •...
  • Page 123 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC “Gate” input Figure 58 - Example of feedback of the status of a door/gate connected to the guard lock. The signal received by the module is processed by the "Guard Lock" operator. “Unlock_cmd” input  ...
  • Page 124 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC “LockOut” output “ErrorOut” output Operation: general description Operation in the “no Gate” mode LOCK FEEDBACK Feedback Time UnLock Time, Feedback Time Feedback Time ≥ Electromagnet activation time 8540780 • 07/05/2018 • Rev.33...
  • Page 125 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Example of operation in the “no Gate” mode Figure 59 – Example of operation in the no Gate mode  8540780 • 07/05/2018 • Rev.33...
  • Page 126 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Figure 60 - Traces relative to “Guard Lock” block operation in the no gate mode. Operation in the “with Gate” mode E-GATE (safety gate device) LOCK FEEDBACK 8540780 • 07/05/2018 • Rev.33...
  • Page 127 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC UnLock Time, Feedback Time Feedback Time ≥ Electromagnet activation time Example of operation in the “with Gate” mode Figure 61 – Example of operation in the with Gate mode  8540780 • 07/05/2018 • Rev.33...
  • Page 128 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Figure 62 - Traces relative to “Guard Lock” block operation in the with gate mode. 8540780 • 07/05/2018 • Rev.33...
  • Page 129 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Operation in the “Mandatory Gate Opening” mode E-GATE (safety gate device) LOCK FEEDBACK UnLock Time, Feedback Time Feedback Time ≥ Electromagnet activation time 8540780 • 07/05/2018 • Rev.33...
  • Page 130 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Example of operation in the “Mandatory Gate Opening” mode Figure 63 Example of operation in the Mandatory Gate Opening mode  8540780 • 07/05/2018 • Rev.33...
  • Page 131 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Figure 64 - Traces relative to “Guard Lock” block operation in the “Mandatory gate opening mode”. 8540780 • 07/05/2018 • Rev.33...
  • Page 132 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Figure 65 – Example of possible error condition in "Mandatory gate opening" mode. In this case the error condition is generated because the gate has not been opened, even though a request has been sent to unlock/lock the guard lock. Parameters 8540780 •...
  • Page 133 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC The guard thus continues to be locked even when the power supply is disconnected. 8540780 • 07/05/2018 • Rev.33...

  • Page 134: Counter Operators

    MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC COUNTER OPERATORS COUNTER (max number = 16) 8540780 • 07/05/2018 • Rev.33...
  • Page 135 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Parameters Clear Enable Automatic Enable Ck down Two-way 8540780 • 07/05/2018 • Rev.33...

  • Page 136: Timer Operators (Max Number = 32)

    MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC TIMER OPERATORS (max number = 32) CLOCKING Parameters Time: Duty cycle selection:   8540780 • 07/05/2018 • Rev.33...
  • Page 137 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC MONOSTABLE Parameters Time Rising edge Rising edge Falling edge Retriggerable 8540780 • 07/05/2018 • Rev.33...
  • Page 138 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC MONOSTABLE_B Parameters Time: Rising edge:  Rising edge Falling edge Retriggerable 8540780 • 07/05/2018 • Rev.33...

  • Page 139: Passing Make Contact

    MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC PASSING MAKE CONTACT Parameters Time Retriggerable DELAY Parameters Time 8540780 • 07/05/2018 • Rev.33...

  • Page 140: Delay Line

    MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Rising edge Retriggerable DELAY LINE Parameters Time: 8540780 • 07/05/2018 • Rev.33...
  • Page 141 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC   8540780 • 07/05/2018 • Rev.33...

  • Page 142: Muting Function

    MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC MUTING FUNCTION The Muting function generates a temporary, automatic interruption of safety device operation in order to permit normal transit of material through the guarded opening. In other words, when the system recognizes the material and distinguishes between this and any operator (in a potentially dangerous situation), it is enabled to bypass the safety device temporarily, allowing the material to pass through the guarded opening.
  • Page 143 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Blind Time , blind time Sensors Time: Minimum sensors time: MUTING “L” The activation of the Muting function occurs following interruption of the sensors S1 and S2 beam (the order does not matter) within a time range from 2s and 5s decided by the operator.

  • Page 144: "Sequential" Muting

    MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Sensors Time: End of Muting time Blind Time "Sequential" MUTING The activation of the Muting function occurs following sequential interruption of the sensors S1 and S2, subsequently S3 and S4 sensors (without time limit). If the pallet proceeds in the opposite direction the correct sequence is: S4, S3, S2, S1.
  • Page 145 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Muting Close Blind Time , blind time MUTING “T” The activation of the Muting function occurs following interruption of the sensors S1 and S2 beam (the order does not matter) within a time range from 2s and 5s decided by the operator. The state of the Muting ends after the liberation of at least one of the two sensors.

  • Page 146: Muting Override (Max Number = 4)

    MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Parameters Timeout (sec) Enable Sensors Time: MUTING OVERRIDE (max number = 4) The OVERRIDE function must be used when the machine stops due to incorrect Muting activation sequences with the material obstructing the guarded opening. This function activates the OSSD outputs making it possible to remove the material that is obstructing the guarded opening.
  • Page 147 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC   Conditions to be checked for activation of Override Timeout (sec): Override mode: With OverOut: With Request: Manual Reset:   8540780 • 07/05/2018 • Rev.33...

  • Page 148: Serial Output (Max Number = 4)

    MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC SERIAL OUTPUT (max number = 4) Manchester Clock Parameters asynchronous) or 3÷8 (synchronous). 8540780 • 07/05/2018 • Rev.33...

  • Page 149: Network (Max Number = 1)

    MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC NETWORK (max number = 1) START STOP Parameters    With reference to the Figure 68 and Figure 69, at power-on: 1. The Net_out of the various nodes are in the 0 (FALSE) condition; 2.
  • Page 150 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC  Response Time The max response time of the network starting from emergency stop is given by the formula: = [(212 ms x n°Master)-260ms]  MASTER n°1 MASTER n°2 MASTER n°3 MASTER n°4 Emergency Stop rMASTER1 rMASTER2 rMASTER3...
  • Page 151 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Figure 66 - NETWORK function block scheme example (Category 2) Figure 67 - NETWORK function block scheme example (Category 4) 8540780 • 07/05/2018 • Rev.33...
  • Page 152 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Example of application in Category 2 according to ISO 13849-1: Figure 68 (years) Logical block diagram of a safety function using the network INPUT M1 n°1 M1 n°2 M1 n°3 M1 n°4 OUTPUT LOGIC (NETWORK) Example of application in Category 4 according to ISO 13849-1: 8540780 •...
  • Page 153 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Figure 69 (hour Logical block diagram of a safety function using the network INPUT M1 n°1 M1 n°2 M1 n°3 M1 n°4 OUTPUT LOGIC (NETWORK) 8540780 • 07/05/2018 • Rev.33...

  • Page 154: Interpage In/Out

    MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC RESET M1   INTERPAGE IN/OUT "Interpage out" "Interpage in" TERMINATOR 8540780 • 07/05/2018 • Rev.33...

  • Page 155: Special Applications

    MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC SPECIAL APPLICATIONS Output delay with manual Figure 70 - Two outputs with one delayed (in MANUAL mode) 8540780 • 07/05/2018 • Rev.33...

  • Page 156: Simulator Feature

    MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC SIMULATOR FEATURE     Figure 71 – Simulator icons    8540780 • 07/05/2018 • Rev.33...

  • Page 157: Schematic Simulation

    MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Schematic Simulation Figure 72 – Schematic Simulation 8540780 • 07/05/2018 • Rev.33...
  • Page 158 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC (Speed selection) (LL0) (LL0) Figure 73 – MV frequency input  How to use graphic simulation 8540780 • 07/05/2018 • Rev.33...
  • Page 159 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Figure 74 – Example of a result of the graphic simulation.  Figure 75 – Menu for selecting the graphic simulation mode 8540780 • 07/05/2018 • Rev.33...
  • Page 160 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Figure 76 – Template file immediately after saving Figure 77 –Example of complete template file 8540780 • 07/05/2018 • Rev.33...
  • Page 161 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Figure 78 - Traces visibility.  8540780 • 07/05/2018 • Rev.33...

  • Page 162: Application Example Of Graphic Simulation

    MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Application example of graphic simulation Safe Area M_Press Press Start button Figure 79 - Diagram referring to the application example - Safe Area Gate comments entered by the user Press Start button Figure 80 - Stimuli file referring to the application example 8540780 •...
  • Page 163 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC      Figure 81 - Graph produced by the simulation of the application example 8540780 • 07/05/2018 • Rev.33...

  • Page 164: Mosaic Fail Codes

    MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC MOSAIC FAIL CODES The two M1microcontrollers do not see the same hw/sw configuration 2 or more same expansion modules with the same node number Exceeded max expansion modules number One or more modules have detected a change in the node number A slave module has detected an external error Errors related to memory MCM...
  • Page 165 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Microcontroller Error Mainboard error Communication error between units MCM memory card error Error module MOR4 relay 1 Error module MOR4 relay 2 Error module MOR4 relay 3 Error module MOR4 relay 4 Error units MV encoder interface Error module MO4LHCS8 OSSD1 Error module MO4LHCS8 OSSD2 Error module MO4LHCS8 OSSD3...
  • Page 166 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 • 07/05/2018 • Rev.33...
  • Page 167 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Please, visit the website www.reer.it for the list of the authorised representative of each Country.  Characteristics are subject to change without prior notice. No part of this document may be reproduced unless authorised by ReeR.
  • Page 168 Dichiarazione CE di conformità EC declaration of conformity Torino, 06/02/2018 REER SpA - via Carcano 32 10153 – Torino – Italy dichiara che il controllore integrato MOSAIC costituisce un dispositivo di sicurezza realizzato in conformità alle seguenti Direttive Europee: declares that the integrated controller MOSAIC is a safety device complying with the following European Directives: "Direttiva Macchine"...
  • Page 169 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 • 07/05/2018 • Rev.33...

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