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Reer Mosaic MBU Manuals
Manuals and User Guides for Reer Mosaic MBU. We have
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Reer Mosaic MBU manual available for free PDF download: Installation And Use Manual
Reer Mosaic MBU Installation And Use Manual (170 pages)
modular safety controller
Brand:
Reer
| Category:
Controller
| Size: 9.38 MB
Table of Contents
Table of Contents
2
Introduction
7
Contents of this Handbook
7
Important Safety Instructions
7
Abbreviations and Symbols
8
Applicable Standards
8
Overview
9
Product Composition
11
Installation
12
Mechanical Fastening
12
Calculation of Safety Distance of an ESPE Connected to MOSAIC
13
Electrical Connections
13
Instructions Concerning Connection Cables
14
Module Master M1
14
USB Input
15
MOSAIC Configuration Memory (MCM)
15
MULTIPLE LOAD Function
15
RESTORE Function
15
Module MI8O2
16
Module MI8
17
Module MI12T8
17
Module MI16
18
Module MO4
18
Module MO2
19
Module MR4
19
Module MR2
20
Modules MV0 - MV1 - MV2
20
Encoder Connections with Rj45 Connector (Mv1, Mv2)
21
Module MOR4
22
Module MOR4S8
22
Module MOS8
23
Module MOS16
23
Module MO4LHCS8
24
Example of Connection of Mosaic to the Machine Control System
24
Checklist after Installation
24
Operating Diagram
25
Signals
26
Inputs
26
Master Enable
26
Node Sel
26
Proximity Input for Speed Controller MV
27
Configuration with Interleaved Proximity (Figure 5)
27
Restart_Fbk
28
Outputs
29
Out Status
29
Out Test
29
Ossd (M1, Mi8O2)
29
Ossd (Mo2, Mo4)
29
Ossd (Mo4Lhcs8)
30
Safety Relays (Mr2, Mr4, Mor4, Mor4S8)
31
Characteristics of the Output Circuit
31
MR2/MR4 Internal Contacts Diagram
31
Example of MR2 Module Connection with Static OSSD Outputs of a Module M1
32
Switching Operation Timing Diagram
32
Technical Features
33
General System Characteristics
33
Safety Level Parameters
33
General Data
33
Enclosure
34
M1 Module
34
MI8O2 Module
34
MI8 - MI16 Modules
35
MI12T8 Module
35
MO2 - MO4 Modules
35
MOS8 MOS16 Modules
35
MR2 - MR4 Modules
36
MOR4 MOR4S8 Module
36
MO4LHCS8 Module
37
MV0 - MV1 - MV2 Modules
37
Mechanical Dimensions
38
Signals
39
Master M1 (Figure 11)
39
MI8O2 (Figure 12)
40
MI8 (Figure 13)
41
MI12T8 (Figure 15)
42
MI16 (Figure 15)
43
MO2 (Figure 16)
44
MO4 (Figure 17)
45
MOR4 (Figure 18)
46
MOR4S8 (Figure 19)
47
MOS8 (Figure 20)
48
MOS16 (Figure 21)
49
MV1, MV2 (Figure 22)
50
MR2 (Figure 23) / MR4 (Figure 24)
51
MO4LHCS8 (Figure 25)
52
Troubleshooting
53
Master M1 (Figure 26)
53
MI8O2 (Figure 27)
54
MI8 (Figure 28)
55
MI12T8 (Figure 29)
56
MI16 (Figure 30 - MI16)
57
MO2 / MO4 (Figure 31)
58
MOR4 (Figure 32)
59
MOR4S8 (Figure 33)
60
MOS8 (Figure 34)
61
MOS16 (Figure 35)
62
MV0, MV1, MV2 (Figure 33)
63
MO4LHCS8 (Figure 37)
64
Mosaic Safety Designer Software
65
Installing the Software
65
PC HARDWARE Requirements
65
PC SOFTWARE Requirements
65
How to Install MSD
65
Fundamentals
66
Standard Tool Bar
67
Textual Tool Bar
68
Create a New Project (Configure the MOSAIC System)
68
EDIT CONFIGURATION (Composition of the Various Modules)
69
Change User Parameters
69
OBJECTS - OPERATOR - CONFIGURATION Tool Bars
70
Creating the Diagram
71
Use of Mouse Right Button
71
Example of a Project
73
Project Validation
73
Project Report
74
Connect to Mosaic
75
Sending the Configuration to the MOSAIC
75
Download a Configuration File (Project) from Mosaic M1
75
Configuration LOG
75
System Composition
76
Disconnecting System
76
MONITOR (I/O Status in Real Time - Textual)
77
MONITOR (I/O Status in Real Time - Textual - Graphic)
77
Password Protection
79
Level 1 Password
79
Level 2 Password
79
Password Change
79
TESTING the System
80
Object Function Blocks
81
Output Objects
81
OSSD (Safety Outputs)
81
SINGLE OSSD (Safety Output)
82
STATUS (Signal Output)
84
Fieldbus Probe
84
Relay
85
Use with RESTART: Automatic (A) or Manual (B) (Category 2)
86
Input Objects
88
E-STOP (Emergency Stop)
88
E-GATE (Safety Gate Device)
89
SINGLE E-GATE (Safety Gate Device)
90
Lock Feedback
91
ENABLE (Enable Key)
92
ESPE (Optoelectronic Safety Light Curtain / Laser Scanner)
93
FOOTSWITCH (Safety Pedal)
94
MOD-SEL (Safety Selector)
96
PHOTOCELL (Safety Photocell)
96
TWO-HAND (Bimanual Control)
97
Network_In
98
Sensor
98
S-MAT (Safety Mat)
99
Switch
100
Enabling Grip Switch
101
Testable Safety Device
102
Solid State Device
103
Fieldbus Input
104
Ll0-Ll1
104
Comments
105
Title
105
Speed Control Type Function Blocks
106
Warning Concerning Safety
106
Speed Control
107
Window Speed Control
109
Stand Still
111
Stand Still and Speed Control
113
Operator Function Blocks
115
Logical Operators
115
And
115
Nand
115
Not
116
Nor
116
Xor
117
Xnor
117
Logical Macro
117
Multiplexer
118
Memory Operators
119
D FLIP FLOP (Max Number = 16)
119
T FLIP FLOP (Max Number = 16)
119
SR FLIP FLOP (Max Number = 16)
119
USER RESTART MANUAL (Max Number = 16 with Other RESTART Operators)
120
Operators)
120
MACRO RESTART MANUAL (Max Number = 16 with Other RESTART Operators)
120
MACRO RESTART MONITORED (Max Number = 16 with Other RESTART Operators)
121
GUARD LOCK OPERATORS (Max Number = 4)
122
Guard Lock
122
Counter Operators
134
COUNTER (Max Number = 16)
134
TIMER OPERATORS (Max Number = 32)
136
Clocking
136
Monostable
137
Monostable_B
138
Passing Make Contact
139
Delay
139
Delay Line
140
Muting Function
142
MUTING OPERATORS (Max Number = 4)
142
Concurrent" MUTING
142
Sequential" MUTING
144
MUTING OVERRIDE (Max Number = 4)
146
Miscellaneous Function Blocks
148
SERIAL OUTPUT (Max Number = 4)
148
NETWORK (Max Number = 1)
149
Example of Application in Category 2 According to ISO 13849-1
152
Logical Block Diagram of a Safety Function Using the Network
152
Example of Application in Category 4 According to ISO 13849-1
152
Logical Block Diagram of a Safety Function Using the Network
153
Reset M1
154
Interpage In/Out
154
Terminator
154
Special Applications
155
Output Delay with Manual
155
Simulator Feature
156
Schematic Simulation
157
How to Use Graphic Simulation
158
Application Example of Graphic Simulation
162
Mosaic Fail Codes
164
Accessories and Spare Parts
166
Warranty
167
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