Reer Mosaic Manuals

Manuals and User Guides for Reer Mosaic. We have 1 Reer Mosaic manual available for free PDF download: Installation And Use Manual

Reer Mosaic Installation And Use Manual

Reer Mosaic Installation And Use Manual (170 pages)

modular safety controller

Brand: Reer | Category: Controller | Size: 9 MB

Table of Contents

Table of Contents
2
Introduction

7
Overview

9
Product Composition

11
Installation

12
- Mechanical Fastening
  12
- Calculation of Safety Distance of an ESPE Connected to MOSAIC
  13
- Electrical Connections
  13
  - Instructions Concerning Connection Cables
    14
    
    Module Master M1
    14
  - USB Input
    15
  - MOSAIC Configuration Memory (MCM)
    15
    
    MULTIPLE LOAD Function
    15
    
    RESTORE Function
    15
    
    Module MI8O2
    16
    
    Module MI8
    17
    
    Module MI12T8
    17
    
    Module MI16
    18
    
    Module MO4
    18
    
    Module MO2
    19
    
    Module MR4
    19
    
    Module MR2
    20
    
    Modules MV0 - MV1 - MV2
    20
  - Encoder Connections with Rj45 Connector (Mv1, Mv2)
    21
    
    Module MOR4
    22
    
    Module MOR4S8
    22
    
    Module MOS8
    23
    
    Module MOS16
    23
    
    Module MO4LHCS8
    24
  - Example of Connection of Mosaic to the Machine Control System
    24
- Checklist after Installation
  24
Operating Diagram

25
Signals

26
- Inputs
  26
  - Master Enable
    26
  - Node Sel
    26
  - Proximity Input for Speed Controller MV
    27
  - Configuration with Interleaved Proximity (Figure 5)
    27
  - Restart_Fbk
    28
- Outputs
  29
Technical Features

33
- General System Characteristics
  33
  - Safety Level Parameters
    33
  - General Data
    33
  - Enclosure
    34
  - M1 Module
    34
  - MI8O2 Module
    34
  - MI8 - MI16 Modules
    35
  - MI12T8 Module
    35
  - MO2 - MO4 Modules
    35
  - MOS8 MOS16 Modules
    35
  - MR2 - MR4 Modules
    36
  - MOR4 MOR4S8 Module
    36
  - MO4LHCS8 Module
    37
  - MV0 - MV1 - MV2 Modules
    37
- Mechanical Dimensions
  38
- Signals
  39
- Master M1 (Figure 11)
  39
- MI8O2 (Figure 12)
  40
- MI8 (Figure 13)
  41
- MI12T8 (Figure 15)
  42
- MI16 (Figure 15)
  43
- MO2 (Figure 16)
  44
- MO4 (Figure 17)
  45
- MOR4 (Figure 18)
  46
- MOR4S8 (Figure 19)
  47
- MOS8 (Figure 20)
  48
- MOS16 (Figure 21)
  49
- MV1, MV2 (Figure 22)
  50
- MR2 (Figure 23) / MR4 (Figure 24)
  51
- MO4LHCS8 (Figure 25)
  52
- Troubleshooting
  53
- Master M1 (Figure 26)
  53
- MI8O2 (Figure 27)
  54
- MI8 (Figure 28)
  55
- MI12T8 (Figure 29)
  56
- MI16 (Figure 30 - MI16)
  57
- MO2 / MO4 (Figure 31)
  58
- MOR4 (Figure 32)
  59
- MOR4S8 (Figure 33)
  60
- MOS8 (Figure 34)
  61
- MOS16 (Figure 35)
  62
- MV0, MV1, MV2 (Figure 33)
  63
- MO4LHCS8 (Figure 37)
  64
Mosaic Safety Designer Software

65
- Installing the Software
  65
  - PC HARDWARE Requirements
    65
  - PC SOFTWARE Requirements
    65
  - How to Install MSD
    65
  - Fundamentals
    66
  - Standard Tool Bar
    67
  - Textual Tool Bar
    68
  - Create a New Project (Configure the MOSAIC System)
    68
  - EDIT CONFIGURATION (Composition of the Various Modules)
    69
  - Change User Parameters
    69
  - OBJECTS - OPERATOR - CONFIGURATION Tool Bars
    70
  - Creating the Diagram
    71
    
    Use of Mouse Right Button
    71
  - Example of a Project
    73
    
    Project Validation
    73
    
    Project Report
    74
    
    Connect to Mosaic
    75
    
    Sending the Configuration to the MOSAIC
    75
    
    Download a Configuration File (Project) from Mosaic M1
    75
    
    Configuration LOG
    75
    
    System Composition
    76
    
    Disconnecting System
    76
    
    MONITOR (I/O Status in Real Time - Textual)
    77
    
    MONITOR (I/O Status in Real Time - Textual - Graphic)
    77
  - Password Protection
    79
    
    Level 1 Password
    79
    
    Level 2 Password
    79
    
    Password Change
    79
  - TESTING the System
    80
- Object Function Blocks
  81
  - Output Objects
    81
    
    OSSD (Safety Outputs)
    81
    
    SINGLE OSSD (Safety Output)
    82
    
    STATUS (Signal Output)
    84
    
    Fieldbus Probe
    84
    
    Relay
    85
    
    Use with RESTART: Automatic (A) or Manual (B) (Category 2)
    86
  - Input Objects
    88
    
    E-STOP (Emergency Stop)
    88
    
    E-GATE (Safety Gate Device)
    89
    
    SINGLE E-GATE (Safety Gate Device)
    90
    
    Lock Feedback
    91
    
    ENABLE (Enable Key)
    92
    
    ESPE (Optoelectronic Safety Light Curtain / Laser Scanner)
    93
    
    FOOTSWITCH (Safety Pedal)
    94
    
    MOD-SEL (Safety Selector)
    96
    
    PHOTOCELL (Safety Photocell)
    96
    
    TWO-HAND (Bimanual Control)
    97
    
    Network_In
    98
    
    Sensor
    98
    
    S-MAT (Safety Mat)
    99
    
    Switch
    100
    
    Enabling Grip Switch
    101
    
    Testable Safety Device
    102
    
    Solid State Device
    103
    
    Fieldbus Input
    104
    
    Ll0-Ll1
    104
    
    Comments
    105
    
    Title
    105
- Speed Control Type Function Blocks
  106
  - Warning Concerning Safety
    106
  - Speed Control
    107
  - Window Speed Control
    109
  - Stand Still
    111
  - Stand Still and Speed Control
    113
- Operator Function Blocks
  115
  - Logical Operators
    115
    
    And
    115
    
    Nand
    115
    
    Not
    116
    
    Nor
    116
    
    Xor
    117
    
    Xnor
    117
    
    Logical Macro
    117
    
    Multiplexer
    118
  - Memory Operators
    119
    
    D FLIP FLOP (Max Number = 16)
    119
    
    T FLIP FLOP (Max Number = 16)
    119
    
    SR FLIP FLOP (Max Number = 16)
    119
    
    USER RESTART MANUAL (Max Number = 16 with Other RESTART Operators)
    120
    
    Operators)
    120
    
    MACRO RESTART MANUAL (Max Number = 16 with Other RESTART Operators)
    120
    
    MACRO RESTART MONITORED (Max Number = 16 with Other RESTART Operators)
    121
  - GUARD LOCK OPERATORS (Max Number = 4)
    122
    
    Guard Lock
    122
  - Counter Operators
    134
    
    COUNTER (Max Number = 16)
    134
  - TIMER OPERATORS (Max Number = 32)
    136
    
    Clocking
    136
    
    Monostable
    137
    
    Monostable_B
    138
    
    Passing Make Contact
    139
    
    Delay
    139
    
    Delay Line
    140
  - Muting Function
    142
  - MUTING OPERATORS (Max Number = 4)
    142
    
    Concurrent" MUTING
    142
    
    Sequential" MUTING
    144
    
    MUTING OVERRIDE (Max Number = 4)
    146
- Miscellaneous Function Blocks
  148
  - SERIAL OUTPUT (Max Number = 4)
    148
  - NETWORK (Max Number = 1)
    149
  - Example of Application in Category 2 According to ISO 13849-1
    152
  - Logical Block Diagram of a Safety Function Using the Network
    152
  - Example of Application in Category 4 According to ISO 13849-1
    152
  - Logical Block Diagram of a Safety Function Using the Network
    153
  - Reset M1
    154
  - Interpage In/Out
    154
  - Terminator
    154
  - Special Applications
    155
    
    Output Delay with Manual
    155
  - Simulator Feature
    156
  - Schematic Simulation
    157
  - How to Use Graphic Simulation
    158
    
    Application Example of Graphic Simulation
    162
  - Mosaic Fail Codes
    164
Accessories and Spare Parts

166
Warranty

167

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