QED AutoPump AP-2 Manuals

Manuals and User Guides for QED AutoPump AP-2. We have 1 QED AutoPump AP-2 manual available for free PDF download: Operation Manual

QED AutoPump AP-2 Operation Manual

QED AutoPump AP-2 Operation Manual (111 pages)

Controllerless System

Brand: QED | Category: Controller | Size: 3.35 MB

Table of Contents

Table of Contents
3
Introduction
9
Safety
9
How to Contact QED
10
Chapter 1: Safety

11
- A Partial List of Safety Procedures
  11
- Fire and Explosion Protection
  12
- Personal Protection
  12
- Spill Protection
  12
Chapter 2: Overview

13
- General Specifications
  13
- This Is How It Works
  14
- Major Autopump Features
  14
- Special Operating Conditions
  16
- Cold Weather
  16
- Actions to Take
  16
- Flow Induced Freezing
  18
- The Well Is under a Vacuum
  18
- Abrasive Particles in the Well
  18
- Hard Pipe Air Supply Connection to the Pump
  18
- Options and Accessories
  19
Chapter 3: Equipment

20
- Unpacking
  20
- Equipment List
  20
- Tools
  21
- Parts List
  21
- AP-2 Autopumps
  21
- Bottom-Loading AP-2/BL
  21
- Top-Loading AP-2/TL
  21
- Specifications
  24
- Component Materials
  24
- Performance and Air Use Curves
  24
- Landfill Pump Configurations
  24
- Landfill Pump Specifications
  24
- Single Stage Filter/Regulator
  26
- Hoses and Fittings
  27
- Hose and Tubing Color Code Table
  27
- Pump Cycle Counter
  28
- Volumes Pumped Per Cycle
  28
- Pump Support System
  29
Chapter 4: Assembly & Installation

30
- Cautions
  30
- Compressed Air Supply
  31
- Component Assembly
  31
- Quick-Connects/Hose Barbs
  31
- Autopump Assembly
  31
- Dry Test
  36
- Pump Support System and Hose Bundling Assembly
  37
- Autopump Installation
  42
Chapter 5: Start up and Operation

44
Chapter 6: Maintenance

48
- General Maintenance
  48
- Maintenance Table
  49
- Air Quality Check
  49
- Single Stage Filter/Regulator Maintenance
  49
- Autopump Service
  51
- Autopump Shutdown and Removal from Well
  51
- Removing Pump Casing
  51
- Cleaning Pump Interior
  52
- Iron Build-Up Cleaning Procedure
  59
- Installing Pump Casing
  60
- Cleaning the Pump Cycle Counter
  61
- Checking Volumes Pumped Per Cycle
  61
Chapter 7: Troubleshooting & Repairs

62
- Troubleshooting
  63
- Returning Equipment for Service
  66
- Equipment Cleaning Requirements
  67
- Hoses and Fittings
  67
- Autopumps
  67
Appendix A: Performance Curves

68
- Figure 23 -Short AP-2/TL Performance Curves: 1/2-Inch (13 MM) I.D. Discharge US and METRIC UNITS
  73
Appendix B: Air Consumption Curves

74
Appendix C: AP-2 Conversions

80
- Figure 28 - Conversion from Bottom-Loading to Top-Loading Autopump
  81
- Figure 29 - Conversion from Top-Loading to Bottom-Loading Autopump
  82
Appendix D: Vacuum on Well

83
Appendix E: Air Compressor

88
- Installation
  88
- Electrical Wiring for the Compressor
  89
- Motor Overload Protection
  90
- Air Quality and Pressure
  90
- Maintenance
  91
- Troubleshooting
  92
Appendix F: Pump Cycle Counter

94

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