Pfeiffer Vacuum HISCROLL 18 Manuals

Manuals and User Guides for Pfeiffer Vacuum HISCROLL 18. We have 5 Pfeiffer Vacuum HISCROLL 18 manuals available for free PDF download: Operating Instructions Manual, Translation Of The Original

Pfeiffer Vacuum HISCROLL 18 Operating Instructions Manual (160 pages)

Scroll pump with integrated pressure sensor

Brand: Pfeiffer Vacuum | Category: Water Pump | Size: 21 MB

Deutsch

3
- Telegram Example
  1
- Telegramm Beispiel
  2
- Telegram Example
  2
  - Table of Contents
    3
- Zu dieser Anleitung
  8
- Gültigkeit
  8
- Mitgeltende Dokumente
  8
- Varianten
  8
- Zielgruppe
  8
- Konventionen
  8
- Piktogramme
  8
- Aufkleber auf dem Produkt
  9
- Anweisungen IM Text
  9
- Abb. 1: Position der Aufkleber auf dem Produkt
  10
- Abkürzungen
  11
- Sicherheit
  12
- Allgemeine Sicherheitshinweise
  12
- Sicherheitshinweise
  12
- Sicherheitsmaßnahmen
  16
- Einsatzgrenzen des Produkts
  16
- Personenqualifikation
  17
- Vorhersehbarer Fehlgebrauch
  17
- Bestimmungsgemäße Verwendung
  17
- Personenqualifikation Sicherstellen
  18
- Personenqualifikation bei Wartung und Reparatur
  18
- Mit Pfeiffer Vacuum Weiterbilden
  18
- Produktbeschreibung
  19
- Funktion
  19
- Abb. 2: Schematischer Verdichtungszyklus von Scrollpumpen
  19
- Abb. 3: Aufbau Hiscroll, Ausführung mit Drucksensor
  20
- Drucksensor
  20
- Wellenlager
  20
- Gasballast
  20
- Kühlung
  20
- Antrieb
  20
- Anschlüsse
  21
- Produkt Identifizieren
  21
- Produktmerkmale
  21
- Lieferumfang
  21
- Abb. 4: Anschlagpunkte für den Transport der Scrollpumpe
  22
- Vakuumpumpe Transportieren
  22
- Transport und Lagerung
  22
- Vakuumpumpe Lagern
  23
- Installation
  24
- Vakuumpumpe Aufstellen
  24
- Vakuumseite Anschließen
  24
- Abb. 5: Mindestabstände und Zulässige Neigung
  24
- Auspuffseite Anschließen
  25
- Abb. 6: Beispiel für den Vakuumanschluss
  25
- Externe Gasballastversorgung Anschließen
  26
- Abb. 7: Beispiel für den Auspuffanschluss
  26
- Netzanschluss Herstellen
  27
- Abb. 8: Externe Gasballastversorgung Anschließen
  27
- Abb. 9: Netzanschluss Herstellen
  28
- Schnittstellen
  29
- Schnittstellenübersicht
  29
- Schnittstelle "Remote
  29
- Abb. 11: Anschlussdiagramm des 15-Poligen Anschlusses "Remote
  29
- Ausgänge
  30
- Eingänge
  30
- Rs-485
  31
- Steuergerät Anschließen
  31
- Schnittstelle RS-485 Verwenden
  31
- Abb. 12: Anschluss eines Steuergeräts über Anschluss "Remote
  31
- Pfeiffer Vacuum Protokoll für RS-485-Schnittstelle
  32
- Telegrammrahmen
  32
- Telegrammbeschreibung
  32
- Abb. 13: Vernetzung über Anschluss RS-485 mit Verbindungskabeln und Zubehör
  32
- Telegramm Beispiel
  33
- Datentypen
  33
- Parametersatz
  35
- Allgemeines
  35
- Stellbefehle
  35
- Statusabfragen
  37
- Sollwertvorgaben
  37
- Digitalausgänge Konfigurieren
  39
- Anschlüsse mit dem Pfeiffer Vacuum Parametersatz Konfigurieren
  39
- Vakuumpumpe Einschalten
  39
- Vakuumpumpe in Betrieb Nehmen
  39
- Betrieb
  39
- Digitaleingang Konfigurieren
  40
- Schnittstellen Auswählen
  40
- Zubehör Konfigurieren
  40
- Betriebsart Auswählen
  41
- Geschwindigkeitsmodi
  41
- Drehzahlstellbetrieb
  42
- Standby-Betrieb
  42
- Normalbetrieb
  42
- Auto-Boost
  43
- Auto-Standby
  43
- Auto-Start
  43
- Druckregelbetrieb
  43
- Effektiven Druck mit Korrekturfaktoren Ermitteln
  44
- Gasballast Verwenden
  45
- Gasballastventil mit Drucksensor Steuern
  46
- Gasballastventil ohne Drucksensor Steuern
  47
- Betriebsanzeige über LED
  48
- Vakuumpumpe Ausschalten
  48
- Wartung
  49
- Wartungsinformationen
  49
- Checkliste für Inspektion und Wartung
  49
- Auspuffseitiges Rückschlagventil Austauschen
  50
- Rückschlagventil Demontieren
  51
- Rückschlagventilentil Montieren
  51
- Gasballastventil Austauschen
  52
- Gasballastventil Demontieren
  52
- Gasballastventil Montieren
  53
- Tip Seal Wechseln
  54
- Spiralgehäuse Demontieren
  54
- Tip Seal Austauschen
  56
- Pumpengehäuse Zusammenbauen
  58
- Abschlussprüfung
  59
- Wiederinbetriebnahme
  60
- Stillsetzen für Längere Zeit
  60
- Außerbetriebnahme
  60
- Recycling und Entsorgung
  61
- Allgemeine Entsorgungshinweise
  61
- Scrollpumpe Entsorgen
  61
- Störungen
  62
- Allgemeines
  62
- Fehlercodes
  63
- Warn- und Fehlermeldungen bei Betrieb mit Steuergeräten
  64
- Servicelösungen von Pfeiffer Vacuum
  66
- Ersatzteile
  68
- Zubehör
  70
- Zubehörinformationen
  70
- Zubehör Bestellen
  70
- Technische Daten und Abmessungen
  72
- Allgemeines
  72
- Technische Daten
  72
- Medienberührende Werkstoffe
  75
- Abmessungen
  76
- EG Konformitätserklärung
  78
- Konformitätserklärung
  79
English

81
- About this Manual
  86
- Applicable Documents
  86
- Conventions
  86
- Pictographs
  86
- Target Group
  86
- Validity
  86
- Variants
  86
- Instructions in the Text
  87
- Stickers on the Product
  87
- Fig. 1: Position of the Stickers on the Product
  88
- Abbreviations
  89
- General Safety Information
  90
- Safety
  90
- Safety Instructions
  90
- Limits of Use of Product
  94
- Safety Precautions
  94
- Foreseeable Improper Use
  95
- Personnel Qualification
  95
- Proper Use
  95
- Tbl. 2: Permissible Ambient Conditions
  95
- Advanced Training with Pfeiffer Vacuum
  96
- Ensuring Personnel Qualification
  96
- Personnel Qualification for Maintenance and Repair
  96
- Fig. 2: Schematic Compression Cycle of Scroll Pumps
  97
- Function
  97
- Product Description
  97
- Cooling
  98
- Drive
  98
- Fig. 3: Hiscroll Design, Version with Pressure Sensor
  98
- Gas Ballast
  98
- Pressure Sensor
  98
- Shaft Bearing
  98
- Connections
  99
- Identifying the Product
  99
- Product Features
  99
- Scope of Delivery
  99
- Tbl. 3: Interfaces of the Electronic Drive Unit
  99
- Tbl. 4: Features of Scroll Pumps
  99
- Fig. 4: Slinging Points for Transport of the Scroll Pump
  100
- Transportation and Storage
  100
- Transporting Vacuum Pump
  100
- Storing the Vacuum Pump
  101
- Connecting Vacuum Side
  102
- Fig. 5: Minimum Clearances and Permissible Inclination
  102
- Installation
  102
- Set up the Vacuum Pump
  102
- Connecting the Exhaust Side
  103
- Fig. 6: Example of Vacuum Connection
  103
- Connecting Gas Ballast External Supply
  104
- Fig. 7: Example of Exhaust Connection
  104
- Connecting to Mains Power Supply
  105
- Fig. 8: Connecting Gas Ballast External Supply
  105
- Fig. 9: Connecting to Mains Power Supply
  106
- Fig. 10: Interfaces of the Electronic Drive Unit
  107
- Fig. 11: Connection Diagram of 15-Pin "Remote" Connection
  107
- Interface Overview
  107
- Interfaces
  107
- Remote" Interface
  107
- Inputs
  108
- Outputs
  108
- Tbl. 5: Connection Assignment of 15-Pin "Remote" Connection
  108
- Connecting Control Unit
  109
- Fig. 12: Connecting a Control Unit Via the "Remote" Connection
  109
- Rs-485
  109
- Tbl. 6: Features of the RS-485 Interface
  109
- Using RS-485 Interface
  109
- Fig. 13: Cross-Link Via Connection RS-485 Using Connection Cables and Accessories
  110
- Pfeiffer Vacuum Protocol for RS-485 Interface
  110
- Telegram Frame
  110
- Telegram Description
  111
- Data Types
  112
- Control Commands
  113
- General
  113
- Parameter Set
  113
- Tbl. 7: Explanation and Meaning of the Parameters
  113
- Reference Value Inputs
  115
- Status Requests
  115
- Tbl. 9: Status Requests
  115
- Configuring the Connections with the Pfeiffer Vacuum Parameter Set
  117
- Configuring the Digital Outputs
  117
- Operation
  117
- Putting the Vacuum Pump into Operation
  117
- Switch Vacuum Pump on
  117
- Configuring Accessories
  118
- Configuring the Digital Input
  118
- Selecting the Interfaces
  118
- Tbl. 11: Configure Parameters [P:019] and [P:024]
  118
- Tbl. 12: Configure Parameter [P:063]
  118
- Tbl. 13: Parameter [P:060]
  118
- Fig. 14: Accessory Connector Assignment
  119
- Selecting Operating Mode
  119
- Speed Modes
  119
- Fig. 15: Speed Modes
  120
- Normal Operation
  120
- Speed Actuator Operation
  120
- Standby Mode
  120
- Auto Boost
  121
- Auto Standby
  121
- Auto Start
  121
- Determining Effective Pressure with Correction Factors
  122
- Pressure Regulation Operation
  122
- Tbl. 14: Correction Factor for Pressure Range < 1 Hpa
  122
- Fig. 16: Displayed Pressure
  123
- Operation with Gas Ballast
  123
- Controlling Gas Ballast Valve with a Pressure Sensor
  124
- Tbl. 15: Hiscroll Gas Ballast Valve Switch Settings
  124
- Controlling Gas Ballast Valve Without a Pressure Sensor
  125
- Fig. 17: Pressure-Dependent Gas Ballast Valve Control in Automatic Mode
  125
- Fig. 18: Gas Ballast Valve Control in Automatic Mode
  125
- Operating Mode Display Via LED
  126
- Switching off Vacuum Pump
  126
- Checklist for Inspection and Maintenance
  127
- Maintenance
  127
- Maintenance Information
  127
- Replacing the Non-Return Valve on the Exhaust Side
  128
- Fig. 19: Removing Valve
  129
- Fig. 20: Installing Valve
  129
- Installing the Non-Return Valve
  129
- Removing the Non-Return Valve
  129
- Fig. 21: Removing Gas Ballast Valve
  130
- Removing Gas Ballast Valve
  130
- Replacing the Gas Ballast Valve
  130
- Fig. 22: Removing Gas Ballast Valve
  131
- Fig. 23: Assemble Gas Ballast Valve
  131
- Installing Gas Ballast Valve
  131
- Changing the Tip Seal
  132
- Disassembling the Spiral Housing
  132
- Fig. 24: Installing Gas Ballast Valve
  132
- Fig. 25: Loosening the Fan Cover on the Scroll Pump
  133
- Fig. 26: Removing the Fan Cover from the Scroll Pump
  133
- Fig. 27: Removing the Scroll Pump Spiral Housing
  134
- Replacing the Tip Seal
  134
- Fig. 28: Replacing the Tip Seal on the Scroll Pump
  135
- Fig. 29: Tip Seal Nut in the Spiral Housing
  135
- Assembling the Pump Housing
  136
- Fig. 30: Assembling the Housing Parts
  136
- Final Inspection
  137
- Decommissioning
  138
- Recommissioning
  138
- Shutting down for Longer Periods
  138
- Disposing of the Scroll Pump
  139
- General Disposal Information
  139
- Recycling and Disposal
  139
- General
  140
- Malfunctions
  140
- Error Codes
  141
- Warning and Malfunction Messages When Operating with Control Units
  142
- Service Solutions by Pfeiffer Vacuum
  144
- Fig. 31: Hiscroll Maintenance Kit
  146
- Spare Parts
  146
- Tbl. 23: Spare Part Package
  146
- Fig. 32: Hiscroll Valve Set
  147
- Tbl. 24: Spare Part Package
  147
- Accessories
  148
- Accessory Information
  148
- Ordering Accessories
  148
- Tbl. 25: Accessories for Hiscroll
  149
- General
  150
- Technical Data
  150
- Technical Data and Dimensions
  150
- Substances in Contact with the Media
  153
- Dimensions
  154
- Fig. 33: Hiscroll 6 | Version with Pressure Sensor
  154
- EC Declaration of Conformity
  156
- Declaration of Conformity
  157

Pfeiffer Vacuum HISCROLL 18 Operating Instructions Manual (84 pages)

Scroll pump standard version/ATEX certification

Brand: Pfeiffer Vacuum | Category: Water Pump | Size: 11 MB

Telegram Example
2
Table of Contents
3
About this Manual
8
Validity
8
Applicable Documents
8
Variants
8
Target Group
8
Conventions
8
Pictographs
8
Instructions in the Text
9
Stickers on the Product
9
Tbl. 1: Stickers on the Product
10
Fig. 1: Position of the Stickers on the Product
10
Abbreviations
11
Safety
12
General Safety Information
12
Safety Instructions
12
Safety Precautions
17
ATEX Classification and Safety Measures
17
Tbl. 3: General ATEX Designations
18
Limits of Use of the Product
19
Proper Use
19
Foreseeable Improper Use
19
Tbl. 4: Permissible Ambient Conditions
19
Personnel Qualification
20
Ensuring Personnel Qualification
20
Personnel Qualification for Maintenance and Repair
20
Advanced Training with Pfeiffer Vacuum
21
Product Description
22
Function
22
Fig. 2: Schematic Compression Cycle of Scroll Pumps
22
Drive
23
Cooling
23
Shaft Bearing
23
Gas Ballast
23
Pressure Sensor
23
Fig. 3: Hiscroll Design
23
Connections
24
Identifying the Product
24
Product Features
24
Scope of Delivery
24
Tbl. 5: Interfaces of the Electronic Drive Unit
24
Tbl. 6: Features of Scroll Pumps
24
Transportation and Storage
25
Transporting Vacuum Pump
25
Fig. 4: Slinging Points for Transport of the Scroll Pump
25
Storing the Vacuum Pump
26
Installation
27
Set up the Vacuum Pump
27
Connecting Vacuum Side
27
Fig. 5: Minimum Clearances and Permissible Inclination
27
Connecting the Exhaust Side
28
Fig. 6: Example of Vacuum Connection
28
Connecting Gas Ballast External Supply
29
Fig. 7: Example of Exhaust Connection
29
Connecting to Mains Power Supply
30
Fig. 8: Connecting Gas Ballast External Supply
30
Fig. 9: Connecting to Mains Power Supply
31
Interfaces
32
Interface Overview
32
Remote" Interface
32
Fig. 10: Interfaces of the Electronic Drive Unit
32
Fig. 11: Connection Diagram of 15-Pin "Remote" Connection
32
Inputs
33
Outputs
33
Tbl. 7: Connection Assignment of 15-Pin "Remote" Connection
33
Rs-485
34
Connecting Control Unit
34
Using RS-485 Interface
34
Tbl. 8: Features of the RS-485 Interface
34
Fig. 12: Connecting a Control Unit Via the "Remote" Connection
34
Pfeiffer Vacuum Protocol for RS-485 Interface
35
Telegram Frame
35
Fig. 13: Cross-Link Via Connection RS-485 Using Connection Cables and Accessories
35
Telegram Description
36
Telegram Example
36
Data Types
37
Parameter Set
38
General
38
Control Commands
38
Tbl. 9: Explanation and Meaning of the Parameters
38
Status Requests
40
Reference Value Inputs
40
Tbl. 11: Status Requests
40
Operation
42
Commissioning Vacuum Pump
42
Switch Vacuum Pump on
42
Configuring the Connections with the Pfeiffer Vacuum Parameter Set
42
Configuring the Digital Outputs
43
Configuring the Digital Input
43
Selecting the Interfaces
43
Configuring Accessories
43
Tbl. 13: Configure Parameters [P:019] and [P:024]
43
Tbl. 14: Configure Parameter [P:063]
43
Tbl. 15: Parameter [P:060]
43
Selecting Operating Mode
44
Speed Modes
44
Fig. 14: Accessory Connector Assignment
44
Normal Operation
45
Standby Mode
45
Speed Actuator Operation
45
Fig. 15: Speed Modes
45
Auto Boost
46
Auto Standby
46
Pressure Regulation Operation
47
Determining Effective Pressure with Calibration Factors
47
Tbl. 16: Calibration Factors for the Pressure Range < 1 Hpa
47
Operating with Gas Ballast
48
Fig. 16: Displayed Pressure
48
Tbl. 17: Hiscroll Gas Ballast Valve Switch Settings
49
Controlling Gas Ballast Valve with a Pressure Sensor
50
Controlling Gas Ballast Valve Without a Pressure Sensor
50
Fig. 17: Pressure-Dependent Gas Ballast Valve Control in Automatic Mode
50
Fig. 18: Gas Ballast Valve Control in Automatic Mode
50
Operating Mode Display Via LED
51
Switching off Vacuum Pump
51
Maintenance
53
Maintenance Information
53
Checklist for Inspection and Maintenance
54
Replacing the Non-Return Valve on the Exhaust Side
54
Removing the Non-Return Valve
55
Installing the Non-Return Valve
55
Fig. 19: Removing Valve
55
Fig. 20: Installing Valve
55
Replacing the Gas Ballast Valve
56
Removing Gas Ballast Valve
56
Fig. 21: Removing Gas Ballast Valve
56
Installing Gas Ballast Valve
57
Fig. 22: Removing Gas Ballast Valve
57
Fig. 23: Assemble Gas Ballast Valve
57
Changing the Tip Seal
58
Disassembling the Spiral Housing
58
Fig. 24: Installing Gas Ballast Valve
58
Fig. 25: Loosening the Fan Cover on the Scroll Pump
59
Fig. 26: Removing the Fan Cover from the Scroll Pump
59
Replacing the Tip Seal
60
Fig. 27: Removing the Scroll Pump Spiral Housing
60
Fig. 28: Replacing the Tip Seal on the Scroll Pump
61
Fig. 29: Tip Seal Nut in the Spiral Housing
61
Assembling the Pump Housing
62
Fig. 30: Assembling the Housing Parts
62
Final Inspection
63
Decommissioning
64
Shutting down for Longer Periods
64
Recommissioning
64
Recycling and Disposal
65
General Disposal Information
65
Disposing of the Scroll Pump
65
Malfunctions
66
General
66
Error Codes
67
Service Solutions by Pfeiffer Vacuum
69
Spare Parts
71
Tbl. 24: Spare Part Package
71
Fig. 31: Hiscroll Maintenance Kit
71
Tbl. 25: Spare Part Package
72
Fig. 32: Hiscroll Valve Set
72
Accessories
73
Accessory Information
73
Ordering Accessories
73
Tbl. 26: Accessories for Hiscroll
74
Technical Data and Dimensions
75
General
75
Technical Data
75
Substances in Contact with the Media
78
Dimensions
79
Declaration of Conformity
81

Pfeiffer Vacuum HISCROLL 18 Operating Instructions Manual (80 pages)

Scroll pump with integrated pressure sensor

Brand: Pfeiffer Vacuum | Category: Water Pump | Size: 11 MB

Pfeiffer Vacuum HISCROLL 18 Translation Of The Original (66 pages)

Scroll pump

Brand: Pfeiffer Vacuum | Category: Water Pump | Size: 5 MB

Telegram Example
2
Table of Contents
3
1 About this Manual

8
- Validity
  8
  - Applicable Documents
    8
  - Variants
    8
- Target Group
  8
- Conventions
  8
2 Safety

11
- General Safety Information
  11
- Safety Instructions
  11
- Safety Precautions
  15
- Limits of Use of the Product
  16
- Proper Use
  16
- Foreseeable Misuse
  16
- Tbl. 3: Permissible Ambient Conditions
  16
- Personnel Qualification
  17
3 Product Description

19
- Function
  19
  - Fig. 2: Schematic Compression Cycle of Scroll Pumps
    19
  - Cooling
    20
  - Drive
    20
  - Fig. 3: Hiscroll Design
    20
  - Gas Ballast
    20
  - Pressure Sensor
    20
  - Shaft Bearing
    20
- Connections
  21
- Identifying the Product
  21
- Product Features
  21
- Scope of Delivery
  21
- Tbl. 4: Interfaces of the Electronic Drive Unit
  21
- Tbl. 5: Features of Scroll Pumps
  21
4 Transportation and Storage

22
5 Installation

24
6 Interfaces

29
7 Parameter Set

35
- General
  35
- Control Commands
  35
- Tbl. 8: Explanation and Meaning of the Parameters
  35
- Status Requests
  36
- Reference Value Inputs
  37
- Tbl. 10: Status Requests
  37
- Tbl. 11: Reference Value Inputs
  37
- Additional Parameter for the DCU
  38
8 Operation

39
9 Maintenance

46
10 Decommissioning

53
- Shutting down for Longer Periods
  53
- Recommissioning
  53
11 Recycling and Disposal

54
- General Disposal Information
  54
- Disposing of the Scroll Pump
  54
12 Malfunctions

55
13 Service Solutions by Pfeiffer Vacuum

58
14 Accessories

60
15 Technical Data and Dimensions

61
- General
  61
- Technical Data
  61
- Tbl. 26: Technical Data for Hiscroll
  62
- Substances in Contact with the Media
  63
- Fig. 21: Hiscroll 12 | Hiscroll
  64

Pfeiffer Vacuum HISCROLL 18 Operating Instructions Manual (64 pages)

Scroll pump with three-phase motor

Brand: Pfeiffer Vacuum | Category: Water Pump | Size: 9 MB

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Pfeiffer Vacuum HISCROLL 18 Operating Instructions Manual (160 pages)

Table of Contents

Deutsch

English

Pfeiffer Vacuum HISCROLL 18 Operating Instructions Manual (84 pages)

Table of Contents

Pfeiffer Vacuum HISCROLL 18 Operating Instructions Manual (80 pages)

Table of Contents

Pfeiffer Vacuum HISCROLL 18 Translation Of The Original (66 pages)

Table of Contents

1 About this Manual

2 Safety

3 Product Description

4 Transportation and Storage

5 Installation

6 Interfaces

7 Parameter Set

8 Operation

9 Maintenance

10 Decommissioning

11 Recycling and Disposal

12 Malfunctions

13 Service Solutions by Pfeiffer Vacuum

14 Accessories

15 Technical Data and Dimensions

Pfeiffer Vacuum HISCROLL 18 Operating Instructions Manual (64 pages)

Table of Contents

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