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Manuals and User Guides for Pfeiffer Vacuum HICUBE PRO Series. We have
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Pfeiffer Vacuum HICUBE PRO Series manual available for free PDF download: Operating Instructions Manual
Pfeiffer Vacuum HICUBE PRO Series Operating Instructions Manual (80 pages)
Turbo pumping stations
Brand:
Pfeiffer Vacuum
| Category:
Water Pump
| Size: 12 MB
Table of Contents
Table of Contents
3
1 About this Manual
7
Validity
7
Applicable Documents
7
Variants
7
Target Group
7
Conventions
7
Instructions in the Text
7
Pictographs
8
Stickers on the Product
8
Tbl. 1: Stickers on the Product
8
Abbreviations
9
Tbl. 2: Abbreviations Used in this Document
9
Fig. 1: Position of the Stickers on the Product
9
2 Safety
10
General Safety Information
10
Safety Instructions
10
Safety Precautions
14
Limits of Use of the Product
15
Proper Use
15
Foreseeable Improper Use
15
Tbl. 3: Limits of Use for Turbopump Stations
15
3 Product Description
17
Function
17
Operating Interface
17
Fig. 2: Product Overview with Combination Examples
17
Fig. 3: DCU Control Panel
17
Drive
18
Cooling
18
Identifying the Product
18
Fig. 4: DCU with Integrated Power Supply Pack, Rear View
18
Product Features
19
Backing Pumps
19
Fig. 5: Overview: Turbo and Backing Pump Combinations
19
Scope of Delivery
20
4 Transportation and Storage
21
Transporting the Pumping Station
21
Fig. 6: Transport Turbo Pumping Station
21
Transport Lock
22
Store Pumping Station
22
5 Installation
23
Preparing for Set-Up
23
Setting up the Pumping Station
23
Anchor Pumping Station
24
Fig. 7: Fix Pumping Station with Lashing Straps
24
Connecting the High Vacuum Side
25
Designing the Counter Flange
25
Use Splinter Shield or Protective Screen
25
Using the Vibration Compensator
26
Connecting the Turbopump Externally
26
Tbl. 6: Reduction of the Pumping Speed When Using a Splinter Shield or Protective
26
Installation of ISO-KF Flange
27
Attaching ISO-K Flange Onto ISO-K
27
Installation of ISO-K Flange Onto ISO-F
27
Fig. 8: Flange Connection ISO-KF to ISO-KF
27
Fig. 9: Flange Connection ISO-K to ISO-F, Bracket Screws
27
Attaching CF Flange to CF-F
29
Fig. 10: Flange Connection CF-F, Hexagon Head Screw and through Hole
29
Connect the Exhaust Side
30
Fig. 11: Flange Connection CF-F, Stud Screw and Tapped Hole
30
Fig. 12: Flange Connection CF-F, Stud Screw and through Hole
30
Remove Transportation Lock
31
Fig. 13: Example Backing Pump Exhaust Connection
31
Fill Operating Fluid
32
Fig. 14: Backing Pump Transportation Lock
32
Connecting Accessories
33
Fig. 15: Fill Operating Fluid
33
Tbl. 7: Pre-Set Accessory Connections to Electronic Drive Unit TC 400
34
Fig. 16: Example of Accessory Connection Via Adapter TCS
34
Connecting Measuring Tubes
35
Ground Pumping Station
35
Tbl. 8: Available Pfeiffer Vacuum Transmitters for Connection to a DCU
35
Fig. 17: Grounding Cable
35
Connect to the Mains Power Supply
36
Fig. 18: Power Supply Connector and Main Switch on Hicube Pro
36
6 Operation
37
Commissioning
37
Tbl. 9: Factory Setting of Key Parameters on Delivery
37
Switch on Turbo Pumping Station
38
Normal Operation
38
Stand-By Operation
39
Operation with Gas Ballast
39
Tbl. 10: Description of the Key Functions of the DCU
39
Tbl. 11: Pre-Set Switching Thresholds for Stand-By Operation with ACP and Hiscroll
39
Eliminate Condensate Load
40
Operation Monitoring
41
Operating Mode Display Via LED
41
Temperature Monitoring
41
Operation with Fore-Vacuum Valve
41
Switching off and Venting
41
Shutting down the Turbo Pumping Station
41
Venting
42
Tbl. 13: Factory Settings for Delayed Venting in Turbopumps
42
7 Maintenance
43
General Maintenance Information
43
Maintenance Intervals and Responsibilities
43
Removing Components for Maintenance
44
Carry out Preparatory Work
44
Remove Turbo Pump
44
Tbl. 14: Preset Accessory Connections
44
Fig. 19: Electrical Connections
44
Fig. 20: Connections to the Turbo Pump
45
Fig. 21: Dismantling the Turbopump
45
Install Turbopump
46
Change the Operating Fluid
46
Tbl. 15: Tightening Torque for Fixation of Turbopumps
46
Fig. 22: Operating Fluid Change with Rotary Vane Pump as Backing Pump
47
8 Decommissioning
48
Shut down for Longer Periods
48
Recommissioning
48
9 Recycling and Disposal
49
General Disposal Information
49
Dispose of Turbopumps
49
Dispose of Rotary Vane Pump
49
Dispose of Multi-Stage Roots Pumps
50
Disposing of the Scroll Pump
50
10 Malfunctions
51
General
51
Troubleshooting
51
Error Codes
52
11 Service Solutions by Pfeiffer Vacuum
55
12 Accessories
57
13 Technical Data and Dimensions
58
General
58
Technical Data
58
1Technical Data for Hicube 80 Pro
58
Tbl. 21: Technical Data Hicube 80 Pro, DN 40 ISO-KF
59
Tbl. 24: Technical Data Hicube 80 Pro, DN 63 ISO-K
61
2Technical Data Hicube 300 Pro
62
Tbl. 27: Technical Data Hicube 300 Pro, DN 100 ISO-K
63
3Technical Data Hicube 300 H Pro
65
Tbl. 32: Technical Data Hicube 300 H Pro, DN 100 ISO-K
67
Tbl. 33: Technical Data Hicube 300 H Pro, DN 100 CF-F
67
4Technical Data Hicube 400 Pro
68
Tbl. 35: Technical Data Hicube 400 Pro, DN 100 ISO-K
69
Tbl. 36: Technical Data Hicube 400 Pro, DN 100 ISO-K
69
5Technical Data Hicube 700 Pro
71
Tbl. 41: Technical Data Hicube 700 Pro, DN 160 CF-F
73
6Technical Data Hicube 700 H Pro
74
Tbl. 44: Technical Data Hicube 700 H Pro, DN 160 ISO-K
75
Dimension Drawings
76
Tbl. 47: Dimensions Hicube 80 Pro
77
Tbl. 48: Dimensions Hicube 300 Pro
77
Declaration of Conformity
78
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