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User Manuals: Pfeiffer Vacuum HIPACE 1200 Turbo Pump TC
Manuals and User Guides for Pfeiffer Vacuum HIPACE 1200 Turbo Pump TC. We have
3
Pfeiffer Vacuum HIPACE 1200 Turbo Pump TC manuals available for free PDF download: Operating Instructions Manual
Pfeiffer Vacuum HIPACE 1200 Operating Instructions Manual (76 pages)
Turbopump
Brand:
Pfeiffer Vacuum
| Category:
Water Pump
| Size: 7 MB
Table of Contents
Table of Contents
3
About this Manual
7
Validity
7
Applicable Documents
7
Variants
7
Target Group
7
Conventions
8
Instructions in the Text
8
Pictographs
8
Stickers on the Product
8
Abbreviations
9
Tbl. 1: Stickers on the Product
9
Fig. 1: Position of the Labels on the Product
9
Trademark Proof
10
Tbl. 2: Abbreviations Used in this Document
10
Safety
11
General Safety Information
11
Safety Instructions
11
Safety Precautions
16
Limits of Use of the Product
17
Proper Use
17
Foreseeable Improper Use
17
Tbl. 3: Permissible Ambient Conditions
17
Personnel Qualification
18
Ensuring Personnel Qualification
18
Personnel Qualification for Maintenance and Repair
18
Advanced Training with Pfeiffer Vacuum
19
Product Description
20
Function
20
Cooling
20
Rotor Bearing
20
Drive
20
Scope of Delivery
20
Fig. 2: Design Hipace 1200 Standard and U Version
20
Identifying the Product
21
Product Types
21
Product Features
21
Tbl. 4: Product Designation of Pfeiffer Vacuum Hipace Turbopumps
21
Tbl. 5: Turbopump Features
21
Tbl. 6: Delivered Drive Power Depending on the Supplied Mains Voltage
21
Transportation and Storage
22
Transport
22
Transport in Vertical Position
22
Transport in Horizontal Space
23
Fig. 3: Slinging Points for Vertical Transport of the Turbopump Without Packaging
23
Storage
24
Fig. 4: Slinging Points for Horizontal Transport of the Turbopump Without Packaging
24
Installation
25
Preparatory Work
25
Connecting the High Vacuum Side
26
Requirements for the Dimensioning of a Counter Flange
26
Considering Earthquake Protection
26
Tbl. 7: Requirements for the Dimensioning of Customer-Specific High Vacuum con
26
Using a Splinter Shield or Protective Screen
27
Using the Vibration Compensator
27
Tbl. 8: Behavior of Pumping Speed When Using a Splinter Shield or Protective Screen
27
Fig. 5: Example: Secure against Displacement and Tipping Caused by External VI
27
Mounting Orientations
28
Fig. 6: Mounting Orientations of the Standard Version, Upright
28
Fig. 7: Mounting Orientations of the U Version, Overhead
28
Fig. 8: Alignment of the Fore-Vacuum Connection with Horizontal Mounting Orienta
28
Attaching ISO-K Flange Onto ISO-K
29
Attaching ISO-K Flange to ISO-F
29
Fig. 9: Flange Connection ISO-K to ISO-F, Bracket Screws
29
Fig. 10: Flange Connection ISO-K to ISO-F, Hexagon Head Screw and Tapped Hole
30
Fig. 11: Flange Connection ISO-K to ISO-F, Stud Screw and Tapped Hole
30
Fig. 12: Flange Connection ISO-K to ISO-F, Stud Screw and through Hole
30
Attaching ISO-F Flange to ISO-F
31
Fig. 13: Flange Connection ISO-F, Hexagon Head Screw and Tapped Hole
31
Fig. 14: Flange Connection ISO-F, Hexagon Head Screw and through Hole
31
Fig. 15: Flange Connection ISO-F, Stud Screw and Tapped Hole
31
Attaching CF Flange to CF-F
32
Fig. 16: Flange Connection ISO-F, Stud Screw and through Hole
32
Fig. 17: Flange Connection CF-F, Hexagon Head Screw and through Hole
32
Fig. 18: Flange Connection CF-F, Stud Screw and Tapped Hole
33
Fig. 19: Flange Connection CF-F, Stud Screw and through Hole
33
Filling the Operating Fluid
34
Fig. 20: the Position of the Filler Screws Depends on the Mounting Orientation. Exam
34
Connecting the Fore-Vacuum Side
35
Fig. 22: Example of Fore-Vacuum Connection
35
Connecting the Cooling Water Supply
36
Tbl. 9: Requirements on the Cooling Water Composition
36
Tbl. 10: Requirements on the Cooling Water Connection
36
Connecting Accessories
37
Fig. 23: Cooling Water Connection
37
Connecting Sealing Gas
38
Connecting the Electrical Supply
38
Implement Electrical Safety Measures
38
Grounding the Vacuum Pump
39
Establishing the Electric Connection
39
Fig. 24: Example: Connecting the Grounding Cable
39
Tbl. 12: Terminal Lay-Out of the Power Supply Connector
40
Operation
41
Commissioning
41
Tbl. 13: Preconfigured Settings for Turbopumps When Delivered
41
Operating Modes
42
Operation Without Operating Unit
42
Operation Via Connection "E74
42
Operation Via Multi-Function Connection "Remote
42
Operation Via Pfeiffer Vacuum Display and Control Unit
42
Operation Via Field Bus
42
Switching on the Turbopump
43
Operation Monitoring
43
Operating Mode Display Via LED
43
Temperature Monitoring
44
Switching off and Venting
44
Switching off
44
Venting
44
Tbl. 14: Behavior and Meaning of the Leds on the Electronic Drive Unit
44
Tbl. 15: Factory Settings for Delayed Venting in Turbopumps
45
Maintenance
46
General Maintenance Information
46
Maintenance Intervals and Responsibilities
46
Changing the Operating Fluid
47
Draining the Operating Fluid
47
Fig. 25: Examples: Draining Operating Fluid for the Standard and U Versions
47
Filling the Operating Fluid
48
Fig. 26: the Position of the Filler Screws Depends on the Mounting Orientation. Exam
48
Replacing the Electronic Drive Unit
49
Removing Electronic Drive Unit
50
Fig. 28: Removing the Electronic Drive Unit
50
Installing the Electronic Drive Unit
51
Fig. 29: Fitting the Electronic Drive Unit
51
Fig. 30: Attaching the Electronic Drive Unit
51
Confirming the Speed Specification
52
Tbl. 16: Characteristic Nominal Rotation Speeds of the Turbopumps
52
Decommissioning
53
Stillsetzen für Längere Zeit
53
Recommissioning
53
Recycling and Disposal
55
General Disposal Information
55
Dispose of Turbopumps
55
Malfunctions
56
Service Solutions by Pfeiffer Vacuum
58
Spare Parts
60
Fig. 31: Spare Parts Hipace 1200
60
Accessories
61
Accessory Information
61
Ordering Accessories
61
Tbl. 19: Accessories
63
Technical Data and Dimensions
64
General
64
Technical Data
64
Dimensions
70
Fig. 32: Dimensions Hipace 1200 and Hipace 1200 C | DN 200 ISO-K
70
Fig. 33: Dimensions Hipace 1200 and Hipace 1200 C | DN 200 ISO-F
70
Fig. 34: Dimensions Hipace 1200 and Hipace 1200 C | DN 200 CF-F
70
Fig. 35: Dimensions Hipace 1200 U and Hipace 1200 U C | DN 200 ISO-K
71
Fig. 36: Dimensions Hipace 1200 U and Hipace 1200 U C | DN 200 ISO-F
71
Fig. 37: Dimensions Hipace 1200 U and Hipace 1200 U C | DN 200 CF-F
71
Declaration of Conformity
72
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Pfeiffer Vacuum HIPACE 1200 Operating Instructions Manual (72 pages)
Turbopump
Brand:
Pfeiffer Vacuum
| Category:
Water Pump
| Size: 7 MB
Table of Contents
Table of Contents
3
1 About this Manual
7
Validity
7
Applicable Documents
7
Variants
7
Target Group
7
Conventions
8
Instructions in the Text
8
Pictographs
8
Stickers on the Product
8
Abbreviations
9
Tbl. 1: Abbreviations Used in this Document
10
2 Safety
11
General Safety Information
11
Safety Instructions
11
Safety Precautions
16
Limits of Use of the Product
17
Proper Use
17
Foreseeable Improper Use
17
Tbl. 2: Permissible Ambient Conditions
17
Personnel Qualification
18
Ensuring Personnel Qualification
18
Personnel Qualification for Maintenance and Repair
18
Advanced Training with Pfeiffer Vacuum
19
3 Product Description
20
Identifying the Product
20
Product Types
20
Product Features
20
Functional Properties
20
Tbl. 3: Product Designation of Pfeiffer Vacuum Hipace Turbopumps
20
Tbl. 4: Turbopump Features
20
Tbl. 5: Delivered Drive Power Depending on the Supplied Mains Voltage
20
Cooling
21
Rotor Bearing
21
Drive
21
Shipment
21
Fig. 1: Hipace 1200 Design (Example: Standard Version, DN 200 ISO-F | U-Version DN 200 ISO-K)
21
4 Transportation and Storage
22
Transport
22
Storage
23
Fig. 2: Slinging Points for Transport of the Turbopump in the Standard and U Versions
23
5 Installation
24
Preparatory Work
24
Connecting the High Vacuum Side
24
Requirements for the Dimensioning of a Counter Flange
24
Considering the Earthquake Protection
25
Tbl. 6: Requirements for the Dimensioning of Customer-Specific High Vacuum con
25
Using a Splinter Shield or Protective Screen
26
Using the Vibration Compensator
26
Tbl. 7: Behavior of Pumping Speed When Using a Splinter Shield or Protective Screen
26
Fig. 3: Example: Secure against Displacement and Tipping Caused by External VI
26
Mounting Orientations
27
Fig. 4: Mounting Orientations of the Standard Version, Upright
27
Fig. 5: Mounting Orientations of the U Version, Overhead
27
Fig. 6: Alignment of the Fore-Vacuum Connection with Horizontal Mounting Orienta
27
Attaching ISO-K Flange Onto ISO-K
28
Attaching ISO-K Flange to ISO-F
28
Fig. 7: Flange Connection ISO-K to ISO-F, Bracket Screws
28
Fig. 8: Flange Connection ISO-K to ISO-F, Hexagon Head Screw and Tapped Hole
28
Attaching ISO-F Flange to ISO-F
29
Fig. 9: Flange Connection ISO-K to ISO-F, Stud Screw and Tapped Hole
29
Fig. 10: Flange Connection ISO-K to ISO-F, Stud Screw and through Hole
29
Fig. 11: Flange Connection ISO-F, Hexagon Head Screw and Tapped Hole
30
Fig. 12: Flange Connection ISO-F, Hexagon Head Screw and through Hole
30
Fig. 13: Flange Connection ISO-F, Stud Screw and Tapped Hole
30
Attaching CF Flange to CF-F
31
Fig. 14: Flange Connection ISO-F, Stud Screw and through Hole
31
Fig. 15: Flange Connection CF-F, Hexagon Head Screw and through Hole
31
Filling the Operating Fluid
32
Fig. 16: Flange Connection CF-F, Stud Screw and Tapped Hole
32
Fig. 17: Flange Connection CF-F, Stud Screw and through Hole
32
Fig. 18: Removing the Protective Cap on U- or Standard Versions
33
Fig. 19: Position of the Operating Fluid Filler Screws Depending on Orientation of the
33
Connecting the Fore-Vacuum Side
34
Connecting the Cooling Water Supply
35
Fig. 20: Example of Fore-Vacuum Connection
35
Tbl. 8: Requirements on the Cooling Water Composition
36
Tbl. 9: Requirements on the Cooling Water Connection
36
Fig. 21: Cooling Water Connection
36
Connecting Accessories
37
Connecting the Electrical Supply
37
Tbl. 10: Factory Pre-Set Accessory Connections on the Electronic Drive Unit
37
Grounding the Vacuum Pump
38
Establishing the Electric Connection
38
Tbl. 11: Terminal Lay-Out of the Power Supply Connector
38
Fig. 22: Example: Connecting the Grounding Cable
38
6 Operation
40
Commissioning
40
Tbl. 12: Preconfigured Settings for Turbopumps When Delivered
40
Operating Modes
41
Operation Without Operating Unit
41
Operation Via Connection "E74
41
Operation Via Multi-Function Connection "Remote
41
Operation Via Pfeiffer Vacuum Display and Control Unit
41
Operation Via Field Bus
41
Switching on the Turbopump
42
Operation Monitoring
42
Operating Mode Display Via LED
42
Temperature Monitoring
43
Switching off and Venting
43
Switching off
43
Venting
43
Tbl. 13: Behavior and Meaning of the Leds on the Electronic Drive Unit
43
Tbl. 14: Factory Settings for Delayed Venting in Turbopumps
44
7 Maintenance
45
General Maintenance Information
45
Maintenance Intervals and Responsibilities
45
Changing the Operating Fluid
46
Draining the Operating Fluid
46
Fig. 23: Removing the Protective Cap on U- or Standard Versions
46
Filling the Operating Fluid
47
Fig. 24: Position of the Operating Fluid Drain Plugs Depending on Orientation of the
47
Replacing the Electronic Drive Unit
48
Fig. 25: Position of the Operating Fluid Filler Screws Depending on Orientation of the
48
Fig. 26: Replacing the Electronic Drive Unit - Removal
49
Confirming the Speed Specification
50
Fig. 27: Replacing the Electronic Drive Unit - Installation
50
Fig. 28: Replacing the Electronic Drive Unit - Fastening
50
Tbl. 15: Characteristic Nominal Rotation Speeds of the Turbopumps
51
8 Decommissioning
52
Stillsetzen für Längere Zeit
52
Recommissioning
52
9 Recycling and Disposal
54
General Disposal Information
54
Dispose of Turbopumps
54
10 Malfunctions
55
11 Service Solutions by Pfeiffer Vacuum
57
12 Spare Parts
59
Fig. 29: Spare Parts Hipace 1200
59
13 Accessories
60
Accessory Information
60
Ordering Accessories
60
Tbl. 18: Accessories
62
14 Technical Data and Dimensions
63
General
63
Technical Data
63
Dimensions
68
Fig. 30: Hipace 1200 | DN 200 ISO-K
69
Fig. 31: Hipace 1200 | DN 200 ISO-F
69
Fig. 32: Hipace 1200 | DN 200 CF-F
69
Fig. 33: Hipace 1200 U | DN 200 ISO-K
70
Fig. 34: Hipace 1200 U | DN 200 ISO-F
70
Fig. 35: Hipace 1200 U | DN 200 CF-F
70
Declaration of Conformity
71
Pfeiffer Vacuum HIPACE 1200 Operating Instructions Manual (26 pages)
Brand:
Pfeiffer Vacuum
| Category:
Air Conditioner
| Size: 3 MB
Table of Contents
Table of Contents
3
About this Manual
6
Validity
6
Applicable Documents
6
Variants
6
Target Group
6
Conventions
6
Instructions in the Text
6
Tbl. 1: Applicable Documents
6
Tbl. 2: Air Cooling Versions
6
Pictographs
7
Stickers on the Product
7
Tbl. 3: Stickers on the Product
7
Fig. 1: Position of the Sticker on the Product
7
Safety
8
General Safety Information
8
Safety Instructions
8
Safety Precautions
9
Product Usage Limits
9
Proper Use
9
Foreseeable Misuse
9
Tbl. 4: Permissible Ambient and Operating Conditions
9
Personnel Qualification
10
Product Description
11
Function
11
Identifying the Product
11
Scope of Delivery
11
Fig. 2: Layout of Air Cooling
11
Installation
12
Connecting the Air Cooling for 24 V DC
12
Fig. 3: Connecting the Air Cooling to Hipace 30, Hipace 80, Hipace 60 P and Split
12
Fig. 4: Connecting the Air Cooling to Hipace 300 with TC 110/TC 120
12
Fig. 5: Connecting the Air Cooling to Hipace 300 with TC 400
13
Fig. 6: Connecting the Air Cooling to Hipace 350 and Hipace 450
13
Connecting the Air Cooling for 115/230 V AC
14
Fig. 7: Connecting the Air Cooling to Hipace 400, Hipace 700 and Hipace 800
14
Connecting the Air Cooling for Hipace 60 P, Hipace 80, and Split
15
Fig. 8: Fitting the Mounting Bracket for Air Cooling
15
Fig. 9: Mounting the Air Cooling Onto the Bottom Part
15
Establishing Mains Connection
16
Connecting the Air Cooling, 24 V DC for Teletc
16
Fig. 10: Mains Connection
16
Fig. 11: Mounting the Air Cooling to the Electronic Drive Unit TC 400
16
Operation
18
Tbl. 5: Parameter Settings in the Electronic Drive Unit of the Turbopump
18
Service Solutions by Pfeiffer Vacuum
19
Technical Data and Dimensions
21
Technical Data
21
Flow 50/80
21
Dimensions
22
Tbl. 10: Air Coolings 115/230 V/AC
22
Fig. 12: Dimensions PM Z01 300 a | PM Z01 360 a | PM Z01 348
22
Fig. 13: Dimensions PM Z01 301 a | PM Z01 302 a | PM Z01 361 a | PM Z01 362 a
22
Fig. 14: Dimensions PM Z01 303 a | PM Z01 363 a
22
Fig. 15: Dimensions PM Z01 304 a | PM Z01 364 a
23
Fig. 16: Dimensions PM Z01 373 | PM Z01 374
23
Declaration of Conformity
24
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