Pfeiffer Vacuum HIPACE 1200 UT Manuals

Manuals and User Guides for Pfeiffer Vacuum HIPACE 1200 UT. We have 1 Pfeiffer Vacuum HIPACE 1200 UT manual available for free PDF download: Operating Instructions Manual

Pfeiffer Vacuum HIPACE 1200 UT Operating Instructions Manual (76 pages)

Turbopump with temperature management system

Brand: Pfeiffer Vacuum | Category: Water Pump | Size: 16 MB

Table of Contents
3
About this Manual
8
Validity
8
Applicable Documents
8
Variants
8
Target Group
8
Conventions
9
Instructions in the Text
9
Pictographs
9
Stickers on the Product
9
Tbl. 1: Stickers on the Product
10
Fig. 1: Position of the Stickers on the Product
10
Abbreviations
11
Trademark Proof
11
Tbl. 2: Abbreviations Used in this Document
11
Safety
12
General Safety Information
12
Safety Instructions
12
Safety Precautions
17
Limits of Use of the Product
18
Proper Use
18
Foreseeable Improper Use
18
Tbl. 3: Permissible Ambient Conditions
18
Personnel Qualification
19
Ensuring Personnel Qualification
19
Personnel Qualification for Maintenance and Repair
20
Advanced Training with Pfeiffer Vacuum
20
Product Description
21
Function
21
Fig. 2: Hipace 1200 T | UT Design
21
Fig. 3: Design of TMS Box
21
Cooling
22
Rotor Bearing
22
Drive
22
Identifying the Product
22
Product Types
22
Product Features
22
Shipment
23
Tbl. 6: Delivered Drive Power Depending on the Supplied Mains Voltage
23
Transportation and Storage
24
Transport
24
Transport in Vertical Position
24
Transport in Horizontal Orientation
25
Fig. 4: Slinging Points for Vertical Transport of the Turbopump Without Packaging
25
Storage
26
Fig. 5: Slinging Points for Horizontal Transport of the Turbopump Without Packaging
26
Installation
27
Preparatory Work
27
Connecting the High Vacuum Side
28
Requirements for the Dimensioning of a Counter Flange
28
Considering Earthquake Protection
28
Tbl. 7: Requirements for the Dimensioning of Customer-Specific High Vacuum con
28
Using a Splinter Shield or Protective Screen
29
Using the Vibration Compensator
29
Tbl. 8: Behavior of Pumping Speed When Using a Splinter Shield or Protective Screen
29
Fig. 6: Example: Secure against Displacement and Tipping Caused by External VI
29
Mounting Orientations
30
Fig. 7: Hipace 1200 | Mounting Orientations of the Standard Version, Upright
30
Fig. 8: Hipace 1200 | Mounting Orientations of the U Version, Overhead
30
Fig. 9: Alignment of the Fore-Vacuum Connection with Horizontal Mounting Orienta
30
Attaching ISO-K Flange Onto ISO-K
31
Attaching ISO-K Flange to ISO-F
31
Fig. 10: Flange Connection ISO-K to ISO-F, Bracket Screws
31
Fig. 11: Flange Connection ISO-K to ISO-F, Hexagon Head Screw and Tapped Hole
32
Fig. 12: Flange Connection ISO-K to ISO-F, Stud Screw and Tapped Hole
32
Fig. 13: Flange Connection ISO-K to ISO-F, Stud Screw and through Hole
32
Attaching ISO-F Flange to ISO-F
33
Fig. 14: Flange Connection ISO-F, Hexagon Head Screw and Tapped Hole
33
Fig. 15: Flange Connection ISO-F, Hexagon Head Screw and through Hole
33
Fig. 16: Flange Connection ISO-F, Stud Screw and Tapped Hole
33
Filling the Operating Fluid
34
Fig. 17: Flange Connection ISO-F, Stud Screw and through Hole
34
Connect Fore-Vacuum Side
35
Fig. 18: the Position of the Filler Screws Depends on the Mounting Orientation. Exam
35
Cooling Water Connection
36
Fig. 20: Example of the Fore-Vacuum Connection on the Hipace 1200 T
36
Establish Cooling Water Connection with Hose Nozzles
37
Tbl. 9: Requirements on the Cooling Water Composition
37
Tbl. 10: Versions of Cooling Water Connections
37
Establish Cooling Water Connection with Pipe Fittings
38
Fig. 21: Establishing a Cooling Water Connection with Hose Nozzles
38
Connecting Accessories to Turbopumps with TMS
39
Fig. 22: Cooling Water Connection with Pipe Fittings
39
Connecting Sealing Gas
40
Implement Electrical Safety Measures
40
Installing a Circuit Breaker
41
Installing a Residual Current Circuit Breaker
41
Connecting the Electrical Supply
41
Grounding the Vacuum Pump
41
Tbl. 12: Technical Requirements for a Circuit Breaker
41
Tbl. 13: Technical Requirements for a Residual Current Circuit Breaker
41
Establishing the Electric Connection
42
Tbl. 14: Terminal Lay-Out of the Power Supply Connector
42
Fig. 23: Example: Connecting the Grounding Cable
42
Operation
43
Commissioning
43
Tbl. 15: Preconfigured Settings for Turbopumps with TMS When Delivered
43
Operating Modes
44
Operation Without Operating Unit
44
Operation Via Connection "E74
44
Operation Via Multi-Function Connection "Remote
44
Operation Via Pfeiffer Vacuum Display and Control Unit
44
Operation Via Field Bus
44
Switch on Turbopump
45
Fig. 24: Mains Connection Hipace 1200 T
45
Operation with TMS
46
TMS Connection
46
Process Description for TMS
46
Operation Monitoring
47
Operating Mode Display Via LED
47
Temperature Monitoring
47
Switching off and Venting
47
Switching off
47
Venting
48
Tbl. 17: Factory Settings for Delayed Venting in Turbopumps
48
Maintenance
49
General Maintenance Information
49
Maintenance Intervals and Responsibilities
49
Changing the Operating Fluid
50
Draining the Operating Fluid
50
Fig. 25: Examples: Draining Operating Fluid for the Standard and U Versions
50
Filling the Operating Fluid
51
Fig. 26: the Position of the Filler Screws Depends on the Mounting Orientation. Exam
51
Replacing the Electronic Drive Unit
52
Removing Electronic Drive Unit
53
Installing the Electronic Drive Unit
53
Fig. 28: Removing the Electronic Drive Unit
53
Confirming the Speed Specification
54
Tbl. 18: Characteristic Nominal Rotation Speeds of the Turbopumps
54
Fig. 29: Securing the Electronic Drive Unit
54
Replacing the Heating Jacket
55
Remove Heating Sleeve
55
Fig. 30: Remove Heating Sleeve
55
Assemble Heating Sleeve
56
Remounting the Pipe Fittings
56
Dismantling the Pipe Fittings
56
Fig. 31: Assemble Heating Sleeve
56
Mounting the Pipe Fittings
57
Fig. 32: Dismantling the Pipe Fittings
57
Fig. 33: Mounting the Pipe Fittings
57
Decommissioning
58
Stillsetzen für Längere Zeit
58
Recommissioning
58
Recycling and Disposal
60
General Disposal Information
60
Dispose of Turbopumps
60
Malfunctions
61
Service Solutions by Pfeiffer Vacuum
64
Spare Parts
66
Fig. 34: Spare Parts Hipace 1200 T | UT
66
Accessories
67
Accessory Information
67
Order Accessories
67
Tbl. 21: Accessories
68
Technical Data and Dimensions
69
General
69
Technical Data
69
Dimensions
73
Fig. 35: Hipace 1200 T | TC 1200 DN 250 ISO-K
73
Fig. 36: Hipace 1200 T | TC 1200 DN 250 ISO-F
73
Fig. 37: Hipace 1200 UT | TC 1200 DN 250 ISO-K
73
Fig. 38: Hipace 1200 UT | TC 1200 DN 250 ISO-F
74
Declaration of Conformity
75

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