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1204F-E44TTA
Perkins 1204F-E44TTA Manuals
Manuals and User Guides for Perkins 1204F-E44TTA. We have
3
Perkins 1204F-E44TTA manuals available for free PDF download: Operation And Maintenance Manual, Systems Operation Testing And Adjusting, Supplement Manual
Perkins 1204F-E44TTA Operation And Maintenance Manual (146 pages)
Industrial Engines
Brand:
Perkins
| Category:
Engine
| Size: 2.42 MB
Table of Contents
Table of Contents
3
Foreword
4
Safety Section
6
Safety Messages
6
General Hazard Information
9
Burn Prevention
13
Fire Prevention and Explosion Prevention
15
Crushing Prevention and Cutting Prevention
17
Mounting and Dismounting
17
High Pressure Fuel Lines
17
Before Starting Engine
19
Engine Starting
19
Engine Stopping
19
Electrical System
20
Engine Electronics
21
Product Information Section
22
General Information
22
Product Identification Information
32
Operation Section
35
Lifting and Storage
35
Features and Controls
42
Engine Diagnostics
63
Engine Starting
69
Engine Operation
73
When Required
73
Cold Weather Operation
75
Engine Stopping
80
Maintenance Section
82
Refill Capacities
82
Maintenance Recommendations
100
Maintenance Interval Schedule Every 1000 Service Hours
103
Maintenance Interval Schedule
103
Aftercooler Core - Clean/Test
104
Alternator and Fan Belts - Replace
104
Battery - Replace
104
Battery or Battery Cable - Disconnect
105
Belt - Inspect
106
Belt Tensioner - Check
106
Coolant (DEAC) - Change
107
Coolant (ELC) - Change
109
Coolant Extender (ELC) - Add
110
Coolant Level - Check
110
DEF Filler Screen - Clean
111
DEF Manifold Filters - Replace
112
Diesel Exhaust Fluid - Fill
112
Diesel Exhaust Fluid Filter - Clean/Replace
113
Diesel Exhaust Fluid Tank - Flush
114
Driven Equipment - Check
114
Engine - Clean
115
Engine Air Precleaner - Check/Clean
117
Replace
117
Engine Mounts - ins Pect
119
Engine Oil Level - Check
119
Engine Oil and Filter - Change
120
Engine Oil Sample - Obtain
120
Fan Clearance - Check
123
Fuel System - Prime
125
Fuel System Primary Filter (Water Separator)
126
Fuel System Primary Filter/Water Separator
128
Fuel System Secondary Filter - Replace
128
Fuel Tank Water and Sediment - Drain
130
Hoses and Clamps - Inspect/Replace
130
Radiator - Clean
131
Turbocharger - Inspect
132
Walk-Around ins Pection
134
Water Pump - Inspect
136
Warranty Section
137
Warranty Information
137
Reference Information Section
138
Reference Materials
138
Indexsection
141
Index
141
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Perkins 1204F-E44TTA Systems Operation Testing And Adjusting (132 pages)
Industrial Engines
Brand:
Perkins
| Category:
Engine
| Size: 1.98 MB
Table of Contents
Table of Contents
3
Systems Operation Section
4
General Information
4
Introduction
4
Engine Operation
9
Basic Engine
9
Air Inlet and Exhaust System (Single Turbocharger)
13
Air Inlet and Exhaust System (Series Turbochargers)
19
Clean Emissions Module
24
System)
24
Clean Emissions Module
26
(DOC), Diesel Particulate Filter (DPF) and Selective
26
Catalytic Reduction (SCR) System)
26
DEF Dosing Control System
29
Cooling System
35
Lubrication System
37
Electrical System
37
Cleanliness of Fuel System Components
39
Fuel Injection
40
Electronic Control System
48
Power Sources
69
Glossary of Electronic Control Terms
74
Testing and Adjusting Section
80
Fuel System
80
Fuel System - Inspect
80
Air in Fuel - Test
80
Finding Top Center Position for No. 1 Piston
82
Fuel Injection Timing - Check
83
Fuel Quality - Test
84
Fuel System - Prime
85
Gear Group (Front) - Time
86
Air Inlet and Exhaust System
87
Air Inlet and Exhaust System - Inspect
87
Turbocharger - Inspect (Series Turbochargers)
88
Turbocharger - Inspect (Single Turbocharger)
91
Exhaust Cooler (NRS) - Test
94
Compression - Test
95
Engine Valve Lash - Inspect
96
Valve Depth - Inspect
97
Valve Guide - Inspect
98
Diesel Exhaust Fluid Quality - Test
99
Aftertreatment SCR System Dosing - Test
100
Diesel Exhaust Fluid Tank - Flush
104
Lubrication System
107
Engine Oil Pressure - Test
107
Engine Oil Pump - Inspect
107
Excessive Bearing Wear - Inspect
108
Excessive Engine Oil Consumption - Inspect
108
Increased Engine Oil Temperature - Inspect
109
Cooling System
110
Cooling System - Check
110
Cooling System - Inspect
110
Cooling System - Test
111
Engine Oil Cooler - Inspect
112
Water Temperature Regulator - Test
113
Water Pump - Inspect
113
Basic Engine
114
Position the Valve Mechanism before Maintenance Procedures
114
Piston Ring Groove - Inspect
114
Connecting Rod - Inspect
115
Cylinder Block - Inspect
116
Cylinder Head - Inspect
116
Piston Height - Inspect
117
Flywheel - Inspect
118
Flywheel Housing - Inspect
119
Gear Group - Inspect
120
Crankshaft Pulley - Check
121
Electrical System
122
Alternator - Test
122
Battery - Test
124
Charging System - Test
124
V-Belt - Test
125
Electric Starting System - Test
125
Index
129
Perkins 1204F-E44TTA Supplement Manual (41 pages)
DEF SYSTEM
Brand:
Perkins
| Category:
Engine
| Size: 2.14 MB
Table of Contents
Table of Contents
3
1 Introduction
5
Safety Requirements
5
Terminology
6
2 Mandatory Installation Requirements
7
General Requirements
7
Cleanliness
7
Prohibited Materials
7
Def Specification
7
Def Tank
8
General
8
Positioning
8
DEF Tank Mounting
9
DEF Filler Neck Extensions/Remote Fill
9
Tank Header
9
PEU (with Integrated DCU)
10
Def Component Relative Positions
11
DEF Tank to PEU
11
PEU to DEF Injector
12
Def Coolant Valve
13
Def Tank Coolant Supply Lines
14
Def Lines
15
3 Scr System Fundamentals
16
Platform Technologies
16
Diesel Exhaust Fluid (Def)
16
General DEF Information
16
Standards
16
DEF Quality
16
DEF Storage
16
Regulations
17
4 Scr System
18
At/ Scr System Schematic
18
Components
20
DEF Tank
20
DEF Filler Cap
21
DEF Tank Header
21
Coolant Lines and Valve
22
DEF Pump
23
DEF Control Unit (DCU)
23
DEF Lines
24
DEF Injector
25
Operational Parameters
26
DEF Component Temperature Requirements
26
DEF Component Vibration Requirements
27
5 Scr System Design Considerations
28
Def Line and Coolant Schematic
28
Customer Connections
28
Coolant Connections
29
DEF Connection Detail
31
Materials
33
Rubber Components (Seals, Etc.)
33
Metallic Components
33
Def Tanks
34
DEF Tank Sizing
34
DEF Tank Mounting and Installation
35
DEF Tank Straps
35
Bulk Fuel and DEF Tanks
37
Def Component Mounting and Isolation
38
PEU/DCU Mounting Requirements
38
DEF Component Relative Positioning
39
Def Tank Service Considerations
39
DEF Tank Filling
39
Overfill Protection
39
Remote Fill
40
DEF Tank Draining
40
Production and Manufacturing
40
6 Record of Amendment
41
Changes from Issue 1 to Issue 2
41
Changes from Issue 2 to Issue 3
41
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