User Manuals: Perkins 1204E-E44TTA Diesel Engine Unit

Manuals and User Guides for Perkins 1204E-E44TTA Diesel Engine Unit. We have 1 Perkins 1204E-E44TTA Diesel Engine Unit manual available for free PDF download: Operation And Maintenance Manual

Perkins 1204E-E44TTA Operation And Maintenance Manual (122 pages)

Industrial Engine

Brand: Perkins | Category: Engine | Size: 2 MB

Table of Contents

3
- Important Safety Information
  2
  - Table of Contents
    3
- Foreword
  4
- Safety Section
  
  5
  - Safety Messages
    5
  - General Hazard Information
    7
    
    Ether Warning
    7
    
    Asbestos Information
    9
    
    Containing Fluid Spillage
    9
    
    Fluid Penetration
    9
    
    Pressurized Air and Water
    9
  - Burn Prevention
    10
    
    Dispose of Waste Properly
    10
  - Fire Prevention and Explosion Prevention
    11
    
    Induction System
    11
  - Crushing Prevention and Cutting Prevention
    13
    
    Fire Extinguisher
    13
  - Mounting and Dismounting
    13
    
    High Pressure Fuel Lines
    13
    
    Lines, Tubes and Hoses
    13
  - Before Starting Engine
    15
  - Engine Starting
    15
  - Engine Stopping
    16
    
    Grounding Practices
    16
  - Electrical System
    16
  - Engine Electronics
    17
- Product Information Section
  
  18
  - Model Views
    18
    
    Engine Description
    24
    
    Engine Speciﬁcations
    24
    
    Electronic Engine Features
    25
    
    Engine Cooling and Lubrication
    25
    
    Aftertreatment System
    26
    
    Engine Service Life
    26
  - Product Identiﬁcation Information
    27
    
    Record for Reference
    28
    
    Reference Numbers
    28
    
    Emissions Certiﬁcation Film
    29
- Operation Section
  
  30
  - Lifting and Storage
    30
    
    Condition for Storage
    32
  - Gauges and Indicators
    34
    
    Indicator Lamps
    35
    
    Instrument Panels and Displays
    35
  - Features and Controls
    36
    
    Monitoring System
    38
    
    Engine Shutoffs and Engine Alarms
    44
  - Engine Diagnostics
    46
    
    Diagnostic Lamp
    46
    
    Fault Logging
    47
    
    Conﬁguration Parameters
    48
    
    System Conﬁguration Parameters
    48
    
    Customer Speciﬁed Parameters
    49
  - Engine Starting
    52
    
    Cold Weather Starting
    52
    
    Starting the Engine
    52
    
    Starting with Jump Start Cables
    53
    
    After Starting Engine
    54
  - Engine Operation
    55
    
    Reduction of Particulate Emissions
    55
    
    Fuel Conservation Practices
    56
  - Engine Stopping
    57
    
    After Stopping Engine
    57
    
    Emergency Stopping
    57
    
    Stopping the Engine
    57
  - Cold Weather Operation
    59
    
    Recommendations for the Coolant
    59
    
    Idling the Engine
    60
    
    Recommendations for Coolant Warm up
    60
    
    Fuel Filters
    62
    
    Fuel Heaters
    62
    
    Fuel Related Components in Cold Weather
    62
    
    Fuel Tanks
    62
- Maintenance Section
  
  63
  - Reﬁll Capacities
    63
    
    Cooling System
    63
    
    Lubrication System
    63
    
    General Coolant Information
    64
    
    Coolant Recommendations
    65
    
    Elc Cooling System Cleaning
    66
    
    Elc Cooling System Maintenance
    66
    
    General Lubricant Information
    68
    
    Engine Oil
    69
    
    Aftermarket Oil Additives
    70
    
    Diesel Fuel Requirements
    71
    
    General Information
    71
    
    Diesel Fuel Characteristics
    74
  - Maintenance Recommendations
    78
    
    Coolant System
    78
    
    Fuel System
    78
    
    System Pressure Release
    78
Maintenance Interval Schedule

80
- When Required
  
  81
  - Battery - Replace
    81
- Every 4000 Service Hours Aftercooler Core - Clean/Test
  
  81
  - Battery or Battery Cable - Disconnect
    82
- Every 2000 Service Hours Aftercooler Core - Inspect
  
  81
  - Alternator - Inspect
    81
- Every 3000 Service Hours Alternator and Fan Belts - Replace
  
  81
- Every 500 Service Hours or 1 Year Battery Electrolyte Level - Check
  
  82
- Every 500 Service Hours Belt - Inspect
  
  83
  - Belt Tensioner - Inspect
    83
- Every 3000 Service Hours or 2 Years Cooling System Coolant (Commercial Heavy-Duty) - Change
  
  84
- Every 12 000 Service Hours or 6 Years Cooling System Coolant (ELC) - Change
  
  85
- Daily
  
  87
- Every 1500 Service Hours Engine Crankcase Breather Element - Replace
  
  93
  - Test the Service Indicator
    93
  - Check the System
    95
  - Engine Mounts - Inspect
    95
  - Engine Oil Sample - Obtain
    96
  - Engine Oil Level - Check
    96
    
    Obtain the Sample and the Analysis
    96
  - Engine Oil and Filter - Change
    97
    
    Drain the Engine Lubricating Oil
    97
    
    Replace the Oil Filter
    97
  - Fan Clearance - Check
    99
    
    Fill the Oil Pan
    99
  - Fuel System - Prime
    100
  - Fuel System Primary Filter/Water Separator
    101
    
    Element - Replace
    101
    
    Remove the Element
    101
    
    Install the Element
    102
  - Fuel System Secondary Filter - Replace
    103
- Every 5 0 Service Hours or Weekly
  
  105
  - Drain
    105
- Every Week
  
  105
  - Hoses and Clamps - Inspect/Replace
    105
  - Fuel Tank Water and Sediment - Drain
    105
    
    Drain the Water and the Sediment
    105
    
    Fuel Storage Tanks
    105
    
    Replace the Hoses and the Clamps
    106
  - Radiator - Clean
    107
  - Radiator Pressure Cap - Clean/Replace
    107
  - Severe Service Application - Check
    108
    
    Environmental Factors
    108
    
    Incorrect Maintenance Procedures
    108
    
    Incorrect Operating Procedures
    108
  - Starting Motor - Inspect
    108
    
    Single Turbocharger
    109
  - Turbocharger - Inspect
    109
  - Walk-Around Inspection
    110
  - High Pressure Fuel Lines
    111
- Ev Ery 1000 Service Hours
  
  112
  - Water Pump - Inspect
    112
- Warranty Section
  
  113
  - Warranty Information
    113
    
    California Emission Control Warranty Statement
    114
    
    Warranty Statement
    114
    
    Emissions Warranty Information
    115
- Reference Information Section
  
  117
  - Reference Materials
    117
- Index Section
  
  118
  - Index
    118

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User Manuals: Perkins 1204E-E44TTA Diesel Engine Unit

Perkins 1204E-E44TTA Operation And Maintenance Manual (122 pages)

Table of Contents

Table of Contents

Safety Section

Product Information Section

Operation Section

Maintenance Section

Maintenance Interval Schedule

When Required

Every 4000 Service Hours Aftercooler Core - Clean/Test

Every 2000 Service Hours Aftercooler Core - Inspect

Every 3000 Service Hours Alternator and Fan Belts - Replace

Every 500 Service Hours or 1 Year Battery Electrolyte Level - Check

Every 500 Service Hours Belt - Inspect

Every 3000 Service Hours or 2 Years Cooling System Coolant (Commercial Heavy-Duty) - Change

Every 12 000 Service Hours or 6 Years Cooling System Coolant (ELC) - Change

Daily

Every 1500 Service Hours Engine Crankcase Breather Element - Replace

Every 5 0 Service Hours or Weekly

Every Week

Ev Ery 1000 Service Hours

Warranty Section

Reference Information Section

Index Section

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