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1204E-E44TA
Perkins 1204E-E44TA Manuals
Manuals and User Guides for Perkins 1204E-E44TA. We have
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Perkins 1204E-E44TA manual available for free PDF download: Operation And Maintenance Manual
Perkins 1204E-E44TA Operation And Maintenance Manual (122 pages)
Industrial Engine
Brand:
Perkins
| Category:
Engine
| Size: 2.04 MB
Table of Contents
Table of Contents
3
Important Safety Information
2
Table of Contents
3
Foreword
4
California Proposition 65 Warning
4
Literature Information
4
Maintenance Intervals
4
Safety Section
5
Safety Messages
5
General Hazard Information
7
Ether Warning
7
Asbestos Information
9
Containing Fluid Spillage
9
Fluid Penetration
9
Pressurized Air and Water
9
Burn Prevention
10
Dispose of Waste Properly
10
Fire Prevention and Explosion Prevention
11
Induction System
11
Crushing Prevention and Cutting Prevention
13
Fire Extinguisher
13
Mounting and Dismounting
13
High Pressure Fuel Lines
13
Lines, Tubes and Hoses
13
Before Starting Engine
15
Engine Starting
15
Engine Stopping
16
Grounding Practices
16
Electrical System
16
Engine Electronics
17
Product Information Section
18
Model Views
18
Engine Description
24
Engine Specifications
24
Electronic Engine Features
25
Engine Cooling and Lubrication
25
Aftertreatment System
26
Engine Service Life
26
Product Identification Information
27
Record for Reference
28
Reference Numbers
28
Emissions Certification Film
29
Operation Section
30
Lifting and Storage
30
Condition for Storage
32
Gauges and Indicators
34
Indicator Lamps
35
Instrument Panels and Displays
35
Features and Controls
36
Monitoring System
38
Engine Shutoffs and Engine Alarms
44
Engine Diagnostics
46
Diagnostic Lamp
46
Fault Logging
47
Configuration Parameters
48
System Configuration Parameters
48
Customer Specified Parameters
49
Engine Starting
52
Cold Weather Starting
52
Starting the Engine
52
Starting with Jump Start Cables
53
After Starting Engine
54
Engine Operation
55
Reduction of Particulate Emissions
55
Fuel Conservation Practices
56
Engine Stopping
57
After Stopping Engine
57
Emergency Stopping
57
Stopping the Engine
57
Cold Weather Operation
59
Recommendations for the Coolant
59
Idling the Engine
60
Recommendations for Coolant Warm up
60
Fuel Filters
62
Fuel Heaters
62
Fuel Related Components in Cold Weather
62
Fuel Tanks
62
Maintenance Section
63
Refill Capacities
63
Cooling System
63
Lubrication System
63
General Coolant Information
64
Coolant Recommendations
65
Elc Cooling System Cleaning
66
Elc Cooling System Maintenance
66
General Lubricant Information
68
Engine Oil
69
Aftermarket Oil Additives
70
Diesel Fuel Requirements
71
General Information
71
Diesel Fuel Characteristics
74
Maintenance Recommendations
78
Coolant System
78
Fuel System
78
System Pressure Release
78
Maintenance Interval Schedule
80
When Required
81
Battery - Replace
81
Every 4000 Service Hours Aftercooler Core - Clean/Test
81
Battery or Battery Cable - Disconnect
82
Every 2000 Service Hours Aftercooler Core - Inspect
81
Alternator - Inspect
81
Every 3000 Service Hours Alternator and Fan Belts - Replace
81
Every 500 Service Hours or 1 Year Battery Electrolyte Level - Check
82
Every 500 Service Hours Belt - Inspect
83
Belt Tensioner - Inspect
83
Every 3000 Service Hours or 2 Years Cooling System Coolant (Commercial Heavy-Duty) - Change
84
Every 12 000 Service Hours or 6 Years Cooling System Coolant (ELC) - Change
85
Daily
87
Cooling System Coolant Level - Check
87
Engines with a Coolant Recovery Tank
87
Cooling System Supplemental Coolant Additive (SCA) - Test/Add
88
Engines Without a Coolant Recovery Tank
88
Test for Sca Concentration
88
Add the Sca, if Necessary
89
Engine - Clean
89
Driven Equipment - Check
89
Engine Air Cleaner Element (Dual Element) - Clean/Replace
90
Servicing the Air Cleaner Elements
90
Cleaning the Primary Air Cleaner Elements
91
Engine Air Cleaner Element (Single Element)
92
Engine Air Cleaner Service Indicator - Inspect
92
Inspect/Replace
92
Engine Air Cleaner Element (Single Element) - Inspect/Replace
92
Engine Air Precleaner - Check/Clean
93
Every 1500 Service Hours Engine Crankcase Breather Element - Replace
93
Test the Service Indicator
93
Check the System
95
Engine Mounts - Inspect
95
Engine Oil Sample - Obtain
96
Engine Oil Level - Check
96
Obtain the Sample and the Analysis
96
Engine Oil and Filter - Change
97
Drain the Engine Lubricating Oil
97
Replace the Oil Filter
97
Fan Clearance - Check
99
Fill the Oil Pan
99
Fuel System - Prime
100
Fuel System Primary Filter/Water Separator
101
Element - Replace
101
Remove the Element
101
Install the Element
102
Fuel System Secondary Filter - Replace
103
Every 5 0 Service Hours or Weekly
105
Drain
105
Every Week
105
Hoses and Clamps - Inspect/Replace
105
Fuel Tank Water and Sediment - Drain
105
Drain the Water and the Sediment
105
Fuel Storage Tanks
105
Replace the Hoses and the Clamps
106
Radiator - Clean
107
Radiator Pressure Cap - Clean/Replace
107
Severe Service Application - Check
108
Environmental Factors
108
Incorrect Maintenance Procedures
108
Incorrect Operating Procedures
108
Starting Motor - Inspect
108
Single Turbocharger
109
Turbocharger - Inspect
109
Walk-Around Inspection
110
High Pressure Fuel Lines
111
Ev Ery 1000 Service Hours
112
Water Pump - Inspect
112
Warranty Section
113
Warranty Information
113
California Emission Control Warranty Statement
114
Warranty Statement
114
Emissions Warranty Information
115
Reference Information Section
117
Reference Materials
117
Index Section
118
Index
118
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