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Olympus FlexoFORM Manuals
Manuals and User Guides for Olympus FlexoFORM. We have
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Olympus FlexoFORM manual available for free PDF download: User Manual
Olympus FlexoFORM User Manual (94 pages)
Brand:
Olympus
| Category:
Scanner
| Size: 5.24 MB
Table of Contents
Table of Contents
3
List of Abbreviations
7
Figure I-1 Labels Location for Scanner
9
Labels and Symbols
9
Table 1 Content of the Rating and Address Labels
10
Important Information - Please Read before Use
13
Intended Use
13
Instruction Manual
13
Instrument Compatibility
14
Repair and Modification
14
Table 2 Ancillary Equipment
14
Presence of Visual Interferences
15
Safety Symbols
15
Safety Signal Words
16
Note Signal Words
17
Safety
17
Warnings
17
Equipment Disposal
18
CE (European Community)
18
WEEE Directive
19
China Rohs
19
Korea Communications Commission (KCC)
20
KC (South Korea Community)
20
FCC (USA) Compliance
21
ICES-001 (Canada) Compliance
22
Packing and Return Shipping
22
Warranty Information
22
Technical Support
23
Figure I-2 Flexoform Scanner
25
Introduction
25
1 Overview
27
Flexoform Case Contents
27
Figure 1-1 Case Contents
27
Figure 1-2 Scanner Components
28
Alternative Components
29
Figure 1-3 Mini-Wheel Encoder Standard Hardware Kit
29
2 Setup of Equipment
31
Setting up an Instrument Using a USB Key
31
Setting up an Instrument Using the Interface
31
Setup Characteristics
32
Setting the Parameters for a Symmetrical Scan
32
Figure 2-1 Selecting Plate in the Specimen Type Field
32
Figure 2-2 Symmetrical Scan Pattern for a Pipe Elbow Inspection of 360
33
Installing the Probe and Wedge
34
Figure 2-3 Installing the Probe and Wedge
35
Connecting the Scanner
36
Figure 2-4 Scanner Connections Example
36
3 Preparation for Inspection
37
Drop Precautions
37
Cleaning the Inspection Surface
38
Figure 3-1 Attachment Point for Lanyard
38
Setting up the Scan and Index Parameters for an Elbow
39
Figure 3-2 Extrados - Maximum Outer Elbow Curve Length
39
Figure 3-3 Example Scan Start and Scan End Setting in the Omniscan
40
Figure 3-4 Example Index Resolution Setting in the Omniscan
40
Marking the Scan Lines
41
Figure 3-5 Marking the Zero Position (Left) and Scan (Right) Lines on an Elbow
42
Figure 3-6 Drawing the Scan Lines on an Elbow
43
4 Inspection
45
Wetting the Surface and Purging Air Bubbles
45
Inspecting a Part
46
Inspecting a Part Using Marked Scan Lines
46
Figure 4-1 an Example S-Scan Display Free of Bubbles
46
Figure 4-2 Alignment Marks
47
Inspecting a Part Without Marked Scan Lines
48
Figure 4-3 Scan Pattern for a Pipe Elbow
48
Correction Factors
49
Figure 4-4 Probe Element Marks on the Wedge
49
Table 3 Effective Beam Width on Surface (MM)
50
Figure 4-5 Variables for Calculating Probe Beam Width on the Surface
51
Table 4 Multiplication Factors for Defect Length Correction Along Index Axis
52
5 Maintenance and Troubleshooting
53
Preventive Maintenance
53
Cleaning the Product
53
Changing a Magnetic Wheel
54
Figure 5-1 Changing a Wheel
56
Cleaning the Magnetic Wheels
57
Changing the Encoder
57
Changing the Foam Gasket and the O-Ring Seals
58
Figure 5-2 Changing the Encoder
58
Figure 5-3 Changing the Foam Gasket
59
Changing the Water Tube
60
Figure 5-4 Changing the Probe's O-Ring Seal on the Wedge
60
Figure 5-5 Changing the O-Ring Seal for the Water Connection
60
Changing the Cable Sleeve
61
Figure 5-6 Changing the Tube (Shown Disassembled)
61
Troubleshooting
63
Figure 5-7 Disassembly Steps for Changing the Cable Sleeve
63
Table 5 Troubleshooting Guide
64
6 Specifications
65
General Specifications
65
Table 6 General Specifications
65
Wedge Pipe Diameter Ranges
66
Table 7 Range of Pipe Diameters Covered by each Wedge
67
Flat Wedge Inspection Surfaces
68
Cable Connector Pinout
68
Dimensions
69
Figure 6-1 LEMO Connector Pinout Diagram (5 Pin to 16 Pin)
69
Figure 6-2 Scanner Dimensions
70
Figure 6-3 SFA1-SMALL Wedge Clearances
71
Figure 6-4 SFA1-SMALL Wedge Width
72
Table 8 SFA1-SMALL Wedge Series Dimensions and Clearances
72
7 Spare Parts and Accessories
73
Figure 7-1 Scanner Exploded View
73
Table 9 Spare Parts
74
Figure 7-2 Basic Spare Parts Kit (P/N: Q7500064)
76
Figure 7-3 SFA1-AUTO and SFA1-SMALL Wedges Exploded View
77
Table 10 SFA1 Wedge Spare Part List
77
Table 11 Flexoform Scanner and Probe Kits
78
Table 12 Flexoform Standard Wedges
79
Table 13 Wedges for Automated Inspections
80
Table 14 Wedges for Small-Diameter Pipes
81
Appendix A: Setting up to Inspect a Straight Pipe - Unidirectional or Bidirectional Scan
83
Figure A-1 Unidirectional Scan Pattern
83
Figure A-2 Bidirectional Scan Pattern
84
Appendix B: Calculating True Defect Length
85
Figure B-1 Variables for Calculating True Defect Length Along the Index Axis
85
List of Figures
87
List of Tables
89
Index
91
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