Mitsubishi Electric FR-S540E-3.7K Manuals

Manuals and User Guides for Mitsubishi Electric FR-S540E-3.7K. We have 2 Mitsubishi Electric FR-S540E-3.7K manuals available for free PDF download: Instruction Manual

Mitsubishi Electric FR-S540E-3.7K Instruction Manual (222 pages)

TRANSISTORIZED INVERTER

Brand: Mitsubishi Electric | Category: Inverter | Size: 2 MB

This Section Is Specifically about Safety Matters
2
Injury Prevention
3
Additional Instructions
3
Table of Contents
6
Standard Connection Diagram and Terminal Specifications
12
Standard Connection Diagram
12
Explanation of Main Circuit Terminals
13
Control Circuit
14
Main Circuit Terminals
16
Terminal Block Layout
16
Cables, Wiring Length, and Crimping Terminals
18
Wiring Instructions
19
Selection of Peripheral Devices
20
Leakage Current and Installation of Earth (Ground) Leakage Circuit Breaker
22
Selecting the Rated Sensitivity Current for the Earth Leakage Circuit Breaker
24
Power-Off and Magnetic Contactor (MC)
26
Regarding the Installation of the Reactor
27
Regarding Noise and the Installation of a Noise Filter
28
Earthing (Grounding) Precautions
29
Power Supply Harmonics
30
Harmonic Suppression Guideline
31
Inverter-Driven 400V Class Motor
35
How to Use the Control Circuit Terminals
36
Terminal Block Layout
36
Wiring Instructions
36
Changing the Control Logic
37
Input Terminals
39
Run (Start) and Stop (STF, STR, STOP)
39
Connection of Frequency Setting Potentiometer and Output Frequency Meter (10, 2, 5, 4, AU)
42
Voltage Input
42
External Frequency Selection (REX, RH, RM, RL)
43
Indicator Connection and Adjustment (FM)
45
Control Circuit Common Terminals (SD, 5, SE)
47
Signal Inputs by Contactless Switches
47
How to Use the Input Signals (Assigned Terminals RL, RM, RH, STR)
48
Multi-Speed Setting (RL, RM, RH, REX Signals)
48
Pr. 60 to Pr. 63 Setting "0
48
Remote Setting (RL, RM, RH Signals)
48
Pr. 60 to Pr. 63 Setting "0, 1, 2
48
Second Function Selection (RT Signal): Pr. 60 to Pr. 63 Setting "3
48
Current Input Selection "AU Signal": Pr. 60 to Pr. 63 Setting "4
48
Start Self-Holding Selection (STOP Signal): Pr. 60 to Pr. 63 Setting "5
49
Output Shut-Off (MRS Signal): Pr. 60 to Pr. 63 Setting "6
49
External Thermal Relay Input: Pr. 60 to Pr. 63 Setting "7
50
Jog Operation (JOG Signal): Pr. 60 to Pr. 63 Setting "9
50
Reset Signal: Pr. 60 to Pr. 63 Setting "10
51
PID Control Valid Terminal: Pr. 60 to Pr. 63 Setting "14
52
PU Operation/External Operation Switchover: Pr. 60 to Pr. 63 Setting "16
52
Related Parameters
52
Connection to the Stand-Alone Option
53
Connection of the Dedicated External Brake Resistor (Option) (FR-S520E-0.4K to 3.7K Only)
53
Connection of the Brake Unit (BU Type)
54
Connection of the High Power Factor Converter (FR-HC)
55
Connection of the Power Regeneration Common Converter (FR-CV)
56
Handling of the RS-485 Connector
57
Connection of the Parameter Unit (FR-PU04)
57
Wiring of RS-485 Communication
58
Design Information
61
Failsafe of the System Which Uses the Inverter
62
Functions
65
Function (Parameter) List
66
List of Parameters Classified by Purpose of Use
79
Explanation of Functions (Parameters)
81
Torque Boost (Pr. 0 , Pr. 46 )
81
Related Parameters
81
Maximum and Minimum Frequency (Pr. 1 , Pr. 2 )
82
Base Frequency, Base Frequency Voltage (Pr.3 , Pr.19 , Pr.47 )
83
Acceleration/Deceleration Time (Pr. 7 , Pr. 8 , Pr. 20 , Pr. 44 , Pr. 45 )
86
Selection and Protection of a Motor (Pr. 9 , Pr. 71 , H7 )
88
DC Injection Brake (Pr. 10 , Pr. 11 , Pr. 12 )
90
Starting Frequency (Pr. 13 )
91
Load Pattern Selection (Pr. 14 )
92
Jog Operation (Pr.15 , Pr.16 )
93
RUN Key Rotation Direction Selection (Pr.17 )
93
Stall Prevention Function and Current Limit Function (Pr. 21 )
94
Stall Prevention (Pr. 22 , Pr. 23 , Pr. 28 )
96
Acceleration/Deceleration Pattern (Pr. 29 )
98
Extended Function Display Selection (Pr. 30 )
99
Frequency Jump (Pr. 31 to Pr. 36 )
99
Speed Display (Pr. 37 )
100
Biases and Gains of the Frequency Setting Voltage (Current)
101
(Pr. 38 , Pr. 39 , C2 to C7 )
101
Operation
104
Start-Time Earth (Ground) Fault Detection Selection (Pr. 40 )
105
Output Terminal Function
105
Up-To-Frequency Sensitivity (Pr. 41 )
105
Output Frequency Detection (Pr. 42 , Pr. 43 )
106
Current Detection Function
107
Output Current Detection Functions (Pr. 48 , Pr. 49 )
107
Zero Current Detection (Pr. 50 , Pr. 51 )
108
Display Function
109
Monitor Display (Pr. 52 , Pr. 54 )
109
Setting Dial Function Selection (Pr. 53 )
110
Monitoring Reference (Pr. 55 , Pr. 56 )
111
Restart Operation Function
111
Restart Setting (Pr. 57 , Pr. 58 , H6 )
111
Additional Function
114
Remote Setting Function Selection (Pr. 59 )
114
Terminal Function Selection
118
Input Terminal Function Selection (Pr. 60 , Pr. 61 , Pr. 62 , Pr. 63 )
118
Output Terminal Function Selection (Pr. 64 , Pr. 65 )
120
Operation Selection Function
121
Retry Function (Pr. 66 , Pr. 67 , Pr. 68 , Pr. 69 )
121
PWM Carrier Frequency and Long Wiring Mode (Pr. 70 , Pr. 72 )
123
Voltage Input Selection (Pr. 73 )
124
Input Filter Time Constant (Pr. 74 )
125
Reset Selection/Pu Stop Selection (Pr. 75 )
125
Cooling Fan Operation Selection (Pr. 76 )
127
Parameter Write Disable Selection (Pr. 77 )
128
Reverse Rotation Prevention Selection (Pr. 78 )
129
Operation Mode Selection (Pr. 79 )
129
PID Control (Pr. 88 to Pr. 94 )
133
Wiring Example
135
Parameter Setting
136
Adjustment Procedure
137
Calibration Example
138
Related Parameters
140
Auxiliary Function
141
Slip Compensation (Pr. 95 , Pr. 96 , Pr. 97 )
141
Automatic Torque Boost Selection (Pr. 98 )
142
Motor Primary Resistance (Pr. 99 )
143
Maintenance Function
143
Maintenance Output Function (H1, H2 )
143
Current Average Value Monitor Signal (H3, H4, H5)
144
Brake Parameters (FR-S520E-0.4K to 3.7K Only)
147
Regenerative Braking Operation (B1 , B2 )
147
Calibration Parameters
148
Meter (Frequency Meter) Calibration (C1 )
148
Clear Parameters
151
Parameter Clear (Clr )
151
Alarm History Clear (ECL )
151
Communication Parameters
152
Operational Functions
152
Communication Settings (N1 to N7 , N11 )
154
Communication Protocol
156
Data Format
158
Data Definitions
159
Response Time
160
Operation at Alarm Occurrence
168
Communication Error
168
Program Example
169
Operation and Speed Command Source (N8 , N9 )
170
Link Startup Mode Selection (N10 )
171
EEPROM Write Selection (N12 )
173
Parameter Unit (FR-PU04) Setting
174
PU Display Language Selection (N13 )
174
PU Buzzer Control (N14 )
174
PU Contrast Adjustment (N15 )
175
PU Main Display Screen Data Selection (N16 )
175
Disconnected PU Detection/Pu Setting Lock Selection (N17 )
176
Caution
177
Protective Functions
179
Errors (Alarms)
180
Error (Alarm) Definitions
181
Write Errors
188
To Know the Operating Status at the Occurrence of Alarm (Only When FR-PU04 Is Used)
189
Correspondence between Digital and Actual Characters
189
Resetting the Inverter
189
Checking of the Alarm History
190
Troubleshooting
191
Motor Remains Stopped
191
Motor Rotates in Opposite Direction
192
Speed Greatly Differs from the Setting
192
Acceleration/Deceleration Is Not Smooth
192
Motor Current Is Large
192
Speed Does Not Increase
192
Speed Varies During Operation
192
Operation Mode Is Not Changed Properly
193
Operation Panel Display Is Not Operating
193
Parameter Write Cannot be Performed
193
Motor Produces Annoying Sound
193
Precautions for Maintenance and Inspection
194
Inspection Item
194
Periodic Inspection
194
Insulation Resistance Test Using Megger
195
Pressure Test
195
Daily and Periodic Inspection
196
Checking the Inverter and Converter Module
198
Replacement of Parts
199
Cooling Fan
200
Smoothing Capacitors
201
Measurement of Main Circuit Voltages, Currents and Powers
202
Measuring Point
203
Specifications
205
Specification List
206
Ratings
206
Common Specifications
210
Outline Dimension Drawings
212
Appendix
215
APPENDIX 1 Parameter Instruction Code List
216

Mitsubishi Electric FR-S540E-3.7K Instruction Manual (85 pages)

Brand: Mitsubishi Electric | Category: Inverter | Size: 1 MB

Table of Contents
1
Connection of Peripheral Devices
8
Basic Configuration
8
Installation Method
11
Installation of the Inverter
11
Specifications of Wiring and Terminals
12
Terminal Connection Diagram
12
Main Circuit
13
Control Circuit
17
Run and Operation
22
Setting the Frequency to Perform Operation (Example: Performing Operation at 30Hz)
24
Using the Setting Dial Like a Potentiometer to Perform Operation
25
Setting the Parameters
26
Clearing the Parameters
28
Monitoring the Output Current
29
Adjusting the Current Amount for Frequency Setting Signal (Example: Performing Operation at 30Hz)
30
Adjustment of the Frequency Setting Potentiometer and Indicator
32
Changing the Output Frequency Setting of the Frequency Setting Potentiometer (Bias and Gain of Frequency Setting Voltage (Current))
33
Adjustment (Calibration) of the Frequency Meter (Indicator)
36
Function List
37
Basic Function Parameter List
37
Explanation of the Basic Function Parameters
38
Extended Function Parameter List
40
Errors and Protective Functions
54
About Errors (Definitions)
54
To Know the Operating Status at the Occurrence of Alarm (Only When FR-PU04 Is Used)
57
Correspondence between Digital and Actual Characters
57
Resetting the Inverter
57
Troubleshooting
58
Precautions for Maintenance and Inspection
61
Specifications
72
Ratings
72
Common Specifications
76
Outline Drawings
78
Appendix 2 Instructions for UL and Cul
83

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