Mercury 80 Manuals

Manuals and User Guides for Mercury 80. We have 6 Mercury 80 manuals available for free PDF download: Operation Maintenance Installation Warranty Manual, Manual, Operation And Maintenance Manual, Owner's Manual, User Manual

Mercury 80 Operation And Maintenance Manual (95 pages)

Brand: Mercury | Category: Outboard Motor | Size: 1 MB

Mercury 80 Operation Maintenance Installation Warranty Manual (141 pages)

Brand: Mercury | Category: Outboard Motor | Size: 6 MB

Table of Contents
7
Warranty Registration United States and Canada
11
Transfer of Warranty United States and Canada
11
Warranty Information
11
Transfer of Mercury Product Protection (Extended Service Coverage) Plan United States and Canada
12
Year Limited Warranty against Corrosion
12
Warranty Coverage and Exclusions
15
U.S. EPA Emissions Limited Warranty
16
Emission Control System Components
16
California Emissions Limited Warranty
17
California Air Resources Board Explanation of Your California Emission Control Warranty Statement
20
Emission Certification Star Label
20
Warranty Policy-Australia and New Zealand
21
Global Warranty Charts Outboard and Jets
26
Boater's Responsibilities
31
Before Operating Your Outboard
31
Boat Horsepower Capacity
31
General Information
31
High-Speed and High-Performance Boat Operation
32
Outboard Remote Control Models
32
Remote Steering Notice
33
Outboard Mounting Notice
33
Propeller Selection
34
Lanyard Stop Switch
35
Protecting People in the Water
37
Passenger Safety Message - Pontoon Boats and Deck Boats
38
Wave and Wake Jumping
39
Impact with Underwater Hazards
40
Exhaust Emissions
41
Selecting Accessories for Your Outboard
43
Safe Boating Recommendations
43
Recording Serial Number
45
Specifications 75-115
46
Specifications 115 Pro XS
47
Component Identification
49
Transporting
50
Trailering Boat/Outboard
50
Fuel Recommendations
51
Fuel and Oil
51
Fuel Additives
52
Avoiding Fuel Flow Restriction
52
Quick Disconnect Fuel Hose Fitting
52
Low Permeation Fuel Hose Requirement
53
EPA Pressurized Portable Fuel Tank Requirements
53
Fuel Demand Valve (FDV) Requirement
54
Mercury Marine's Pressurized Portable Fuel Tank
54
Filling Fuel Tank
55
Engine Oil Recommendations
56
Checking and Adding Engine Oil
56
Remote Control Features
59
Warning System
59
Features and Controls
59
Power Trim and Tilt
61
Important Information
65
Operation
65
Operating in Freezing Temperatures
66
Operating in Saltwater or Polluted Water
66
Operating at High Elevations
66
Effects of Elevation and Weather on Performance
66
Setting Trim Angle While Running Engine at Idle Speed
67
Operating in Shallow Water
67
Engine Break-In Procedure
68
Starting the Engine
68
Gear Shifting
71
Stopping the Engine
71
Outboard Care
72
EPA Emissions Regulations
72
Inspection and Maintenance Schedule
73
Maintenance Schedule Decal (75-115)
76
Flushing the Cooling System
77
Top Cowl Removal and Installation
78
Cleaning Care for Top and Bottom Cowls
79
Flywheel Cover Removal and Installation
80
Cleaning Care for the Powerhead (Saltwater Use)
80
Battery Inspection
81
Fuel System
81
Corrosion Control Anode
83
Propeller Replacement
84
Spark Plug Inspection and Replacement
87
Fuse Replacement
89
Lubrication Points
90
Checking Power Trim Fluid
93
Changing Engine Oil
93
Gearcase Lubrication
96
Storage Preparation
98
Protecting External Outboard Components
98
Storage
98
Protecting Internal Engine Components
99
Gearcase
99
Positioning Outboard for Storage
99
Battery Storage
99
Starter Motor will Not Crank the Engine
100
Engine will Not Start
100
Engine Runs Erratically
100
Troubleshooting
100
Performance Loss
101
Battery will Not Hold Charge
101
Service Assistance
102
Owner Service Assistance
102
Ordering Literature
104
Mercury Marine Validated Engine Mounting Hardware
106
Accessories Mounted to the Transom Clamp Bracket
106
Outboard Installation
106
Important Information
110
Boat Horsepower Capacity
110
Start in Gear Protection
111
Selecting Accessories for Your Outboard
111
Fuel System
111
Installation Specifications
116
Determining Recommended Outboard Mounting Height
117
Drilling Outboard Mounting Holes
118
Lifting Outboard
119
Shipping Bracket Removal
120
Steering Cable - Starboard Side Routed Cable
121
Fastening the Outboard to the Transom
122
Steering Link Rod Fasteners (if Equipped)
127
Electrical, Fuel Hose, and Control Cables
129
Trim in Pin
140
Maintenance Log
141

Mercury 80 Owner's Manual (87 pages)

4-Stroke

Brand: Mercury | Category: Outboard Motor | Size: 9 MB

Declaration of Conformity
1
Table of Contents
3
Warranty Information
7
Transfer of Warranty
7
Warranty Registration United States and Canada
7
Warranty Registration Outside the United States and Canada
7
Fourstroke Outboard Limited Warranty United States, Canada and Europe
8
Fourstroke Outboard Limited Warranty
9
Year Limited Warranty against Corrosion
11
Warranty Coverage and Exclusions
12
General Information
14
Boater's Responsibilities
14
Before Operating Your Outboard
14
Boat Horsepower Capacity
14
High-Speed and High-Performance Boat Operation
15
Outboard Remote Control Models
15
Remote Steering Notice
15
Outboard Mounting Notice
16
Propeller Selection
16
Lanyard Stop Switch
17
Protecting People in the Water
18
Boats Having an Open Front Deck
19
Passenger Safety Message - Pontoon Boats and Deck Boats
19
Wave and Wake Jumping
19
Impact with Underwater Hazards
20
Exhaust Emissions
21
Be Alert to Carbon Monoxide Poisoning
21
Selecting Accessories for Your Outboard
22
Safe Boating Suggestions
22
Recording Serial Number
23
80/100/115 Specifications - International
23
Component Identification
25
Transporting
26
Trailering Boat/Outboard
26
Fuel and Oil
27
Fuel Recommendations
27
Filling Fuel Tank
28
Engine Oil Recommendations
28
Checking and Adding Engine Oil
28
Features and Controls
30
Remote Control Features
30
Warning System
30
Warning Horn Signals
30
Power Trim and Tilt
32
Power Trim Operation
33
Auxiliary Tilt Switch
35
Shallow Water Operation
35
Pre-Starting Check List
36
Operating in Freezing Temperatures
36
Operating in Salt Water or Polluted Water
36
Setting Trim Angle While Running Engine at Idle Speed
36
Engine Break-In Procedure
37
Starting the Engine - Remote Control Models
37
Warming up Engine
39
Gear Shifting
39
Stopping the Engine
39
Maintenance
41
Outboard Care
41
EPA Emissions
41
Owner Responsibility
41
Inspection and Maintenance Schedule
42
Flushing the Cooling System
43
Top Cowl Removal and Installation
43
Flywheel Cover Removal and Installation
44
Cleaning Care for Top and Bottom Cowls
45
Cleaning Care for the Powerhead (Saltwater Use)
45
Battery Inspection
46
Air Filter
46
Fuel System
47
High Pressure Fuel Filter
48
Corrosion Control Anode
50
Propeller Replacement
50
Spark Plug Inspection and Replacement
53
Fuse Replacement
54
Alternator Drive Belt Inspection
55
Lubrication Points
56
Checking Power Trim Fluid
58
Changing Engine Oil
58
Gearcase Lubrication
60
Submerged Outboard
61
Storage
62
Storage Preparation
62
Protecting External Outboard Components
62
Protecting Internal Engine Components
62
Gearcase
63
Positioning Outboard for Storage
63
Battery Storage
63
Troubleshooting
64
Starter Motor will Not Crank the Engine
64
Engine will Not Start
64
Engine Runs Erratically
64
Performance Loss
64
Battery will Not Hold Charge
65
Owner Service Assistance
66
Local Repair Service
66
Service Away from Home
66
Parts and Accessories Inquiries
66
Service Assistance
66
Mercury Marine Service Offices
66
Outboard Installation
68
Important Information
68
Boat Horsepower Capacity
68
Start in Gear Protection
68
Selecting Accessories for Your Outboard
68
Fuel Tanks
69
Portable Fuel Tank
69
Filling the Fuel System
69
Installation Specifications
69
Lifting Outboard
69
Steering Cable - Starboard Side Routed Cable
70
Steering Link Rod Fasteners
71
Determining Recommended Outboard Mounting Height
73
Drilling Outboard Mounting Holes
74
Fastening the Outboard to the Transom
75
Electrical, Fuel Hose, and Control Cables
77
Remote Wiring Harness
78
Fuel Hose Connection
81
Throttle Cable Installation
84
Trim in Pin
86

Mercury 80 Manual (97 pages)

Brand: Mercury | Category: Outboard Motor | Size: 0 MB

Table of Contents
3
Warranty Information

7
General Information

23
- Boater's Responsibilities
  23
- Before Operating Your Outboard
  24
- Recording Serial Number
  24
- Boat Horsepower Capacity
  25
- Outboard Remote Control (if Equipped)
  26
- Remote Steering Notice
  26
- Lanyard Stop Switch
  27
- Stopping the Boat in an Emergency
  29
- Protecting People in the Water
  30
- Wave and Wake Jumping
  31
- Exhaust Emissions
  32
- Selecting Accessories for Your Outboard
  34
- Safe Boating Suggestions
  34
- Specifications
  37
Installation

38
Transporting

41
Fuel & Oil

43
- Gasoline Recommendations
  43
- Oil Recommendations
  44
- Mixing Fuel and Oil
  44
- Filling Fuel Tank
  45
Features & Controls

46
Operation

53
- Pre-Starting Check List
  53
- How the Jet Drive Operates
  54
- Stopping the Boat in an Emergency
  55
- Steering Your Boat
  56
- Operating in Shallow Water
  57
- Water Intake Blockage
  57
- Clearing a Jammed Impeller
  58
- Mooring Your Boat
  58
- Operating in Freezing Temperature
  58
- Operating at High Elevations
  59
- Operating in Salt Water or Polluted Water
  59
- Pre-Starting Instructions
  60
- Engine Break-In Procedure
  60
- Starting the Engine
  61
- Gear Shifting
  64
- Stopping the Engine
  64
- Emergency Starting
  65
Maintenance

67
- Outboard Care
  67
- Selecting Replacement Parts for Your Outboard
  67
- Epa Emissions Regulations
  68
- Inspection and Maintenance Schedule
  69
- Top Cowl Removal and Installation
  71
- Battery Inspection
  71
- Fuel System
  72
- Exterior Care
  73
- Steering Link Rod Fasteners
  74
- Fuse Replacement (Electric Start Remote Control Model)
  75
- Worn (Dull) Impeller
  76
- Impeller Clearance Adjustment
  77
- Impeller Removal and Installation
  78
- Shift Link Rod Adjustment
  81
- Lubrication Points
  82
- Spark Plug Inspection and Replacement
  85
- Carburetor Adjustments
  86
- Submerged Outboard
  87
Storage

88
- Storage Preparation
  88
Troubleshooting

91
Owner Service Assistance

93
- Local Repair Service
  93
- Service Away from Home
  93
- Parts and Accessories Inquiries
  93
- Service Assistance
  94
- Mercury Marine Service Offices
  95
Maintenance Log

96

Mercury 80 Manual (60 pages)

Brand: Mercury | Category: Outboard Motor | Size: 4 MB

Table of Contents
2
Transfer of Warranty
5
Warranty Registration United States and Canada
5
Warranty Registration Outside the United States and Canada
5
Warranty Information
5
Mercury Marine Two Years Limited Warranty (Europe)
6
Mercury Marine One Year Limited Warranty (Confederation of Independent States, Middle-East, Africa)
7
Year Limited Warranty against Corrosion
9
Warranty Coverage and Exclusions
10
Boater's Responsibilities
12
Before Operating Your Outboard
12
Boat Horsepower Capacity
12
General Information
12
Outboard Remote Control Models
13
Remote Steering Notice
13
Lanyard Stop Switch
14
Stopping the Boat in an Emergency
15
Protecting People in the Water
15
Wave and Wake Jumping
16
Exhaust Emissions
16
Selecting Accessories for Your Outboard
17
Safe Boating Suggestions
18
Recording Serial Number
18
Jet 65/80 Specifications
19
Component Identification
20
- Installation
  21
Installing Outboard
21
Trailering Boat/Outboard
22
Transporting
22
Gasoline Recommendations
23
Oil Recommendation
23
New Engine Gasoline/Oil Break-In Mixture
23
Fuel and Oil
23
Filling Oil Injection System
24
Filling Fuel Tank
25
Remote Control Features
27
Warning System
27
Features and Controls
27
Power Trim and Tilt
29
Auxiliary Tilt Switch
30
Replaceable Jet Drive Shear Key
31
- Operations
  32
Pre-Starting Check List
32
Operating in Freezing Temperatures
32
Operating in Salt Water or Polluted Water
32
Operating at High Elevations
32
Operating in Shallow Water
32
How the Jet Drive Operates
33
Stopping the Boat in an Emergency
33
Steering the Boat
34
Mooring the Boat
34
Water Intake Blockage
34
Clearing a Lodged Impeller
35
Engine Break-In Procedure
35
Starting the Engine
35
Gear Shifting
37
Stopping the Engine
38
Emergency Starting
38
Outboard Care
41
EPA Emissions
41
Maintenance
41
Inspection and Maintenance Schedule
42
Flushing the Cooling System
42
Top Cowl Removal and Installation
43
Battery Inspection
44
Fuel System
44
Steering Link Rod Fasteners
45
Fuse Replacement
46
Corrosion Control Anode
46
Spark Plug Inspection and Replacement
47
Steering Pull Adjustment
48
Worn/Dull Impeller
48
Impeller Clearance Adjustment
49
Impeller Removal and Installation
50
Lubrication Points
53
Checking Power Trim Fluid
55
Submerged Outboard
55
- Storage
  56
Storage Preparation
56
Protecting External Outboard Components
56
Protecting Internal Engine Components
56
Jet Drive
56
Positioning Outboard for Storage
56
Battery Storage
56
Starter Motor will Not Crank the Engine (Electric Start Models)
57
Performance Loss
58
Local Repair Service
59
Owner Service Assistance
60

Mercury 80 User Manual (33 pages)

4-Stroke

Brand: Mercury | Category: Outboard Motor | Size: 1 MB

Table of Contents
7
Warranty Information

8
General Information

13
Installation

16
- Installing Outboard
  16
- Fastening Security Line
  17
- Battery Installation - Electric Start Models
  17
- Battery Connections
  17
- Propeller Selection
  17
Transporting

17
Fuel & Oil

18
- Gasoline Recommendations
  18
- Filling Fuel Tank
  18
- Engine Oil Recommendations
  18
- Checking Engine Oil
  18
Features & Controls

19
Operation

21
Maintenance

23
Storage

29
- Storage Preparation
  29
Troubleshooting

30
Owner Service Assistance

30
- Local Repair Service
  30
- Service Away from Home
  30
- Parts and Accessories Inquires
  30
- Service Assistance
  30
- Mercury Marine Service Offices
  31
Maintenance Log

32

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