User Manuals: Mercury 80 FourStroke Outboard Motor

Manuals and User Guides for Mercury 80 FourStroke Outboard Motor. We have 2 Mercury 80 FourStroke Outboard Motor manuals available for free PDF download: Operation Maintenance Installation Warranty Manual, Operation, Maintenance And Installation Manual

Mercury 80 FourStroke Operation Maintenance Installation Warranty Manual

Mercury 80 FourStroke Operation Maintenance Installation Warranty Manual (141 pages)

Brand: Mercury | Category: Outboard Motor | Size: 6 MB

Table of Contents

Table of Contents
7
Warranty Registration United States and Canada
11
Transfer of Warranty United States and Canada
11
Warranty Information
11
Transfer of Mercury Product Protection (Extended Service Coverage) Plan United States and Canada
12
Year Limited Warranty against Corrosion
12
Warranty Coverage and Exclusions
15
U.S. EPA Emissions Limited Warranty
16
Emission Control System Components
16
California Emissions Limited Warranty
17
California Air Resources Board Explanation of Your California Emission Control Warranty Statement
20
Emission Certification Star Label
20
Warranty Policy-Australia and New Zealand
21
Global Warranty Charts Outboard and Jets
26
Boater's Responsibilities
31
Before Operating Your Outboard
31
Boat Horsepower Capacity
31
General Information
31
High-Speed and High-Performance Boat Operation
32
Outboard Remote Control Models
32
Remote Steering Notice
33
Outboard Mounting Notice
33
Propeller Selection
34
Lanyard Stop Switch
35
Protecting People in the Water
37
Passenger Safety Message - Pontoon Boats and Deck Boats
38
Wave and Wake Jumping
39
Impact with Underwater Hazards
40
Exhaust Emissions
41
Selecting Accessories for Your Outboard
43
Safe Boating Recommendations
43
Recording Serial Number
45
Specifications 75-115
46
Specifications 115 Pro XS
47
Component Identification
49
Transporting
50
Trailering Boat/Outboard
50
Fuel Recommendations
51
Fuel and Oil
51
Fuel Additives
52
Avoiding Fuel Flow Restriction
52
Quick Disconnect Fuel Hose Fitting
52
Low Permeation Fuel Hose Requirement
53
EPA Pressurized Portable Fuel Tank Requirements
53
Fuel Demand Valve (FDV) Requirement
54
Mercury Marine's Pressurized Portable Fuel Tank
54
Filling Fuel Tank
55
Engine Oil Recommendations
56
Checking and Adding Engine Oil
56
Remote Control Features
59
Warning System
59
Features and Controls
59
Power Trim and Tilt
61
Important Information
65
Operation
65
Operating in Freezing Temperatures
66
Operating in Saltwater or Polluted Water
66
Operating at High Elevations
66
Effects of Elevation and Weather on Performance
66
Setting Trim Angle While Running Engine at Idle Speed
67
Operating in Shallow Water
67
Engine Break-In Procedure
68
Starting the Engine
68
Gear Shifting
71
Stopping the Engine
71
Outboard Care
72
EPA Emissions Regulations
72
Inspection and Maintenance Schedule
73
Maintenance Schedule Decal (75-115)
76
Flushing the Cooling System
77
Top Cowl Removal and Installation
78
Cleaning Care for Top and Bottom Cowls
79
Flywheel Cover Removal and Installation
80
Cleaning Care for the Powerhead (Saltwater Use)
80
Battery Inspection
81
Fuel System
81
Corrosion Control Anode
83
Propeller Replacement
84
Spark Plug Inspection and Replacement
87
Fuse Replacement
89
Lubrication Points
90
Checking Power Trim Fluid
93
Changing Engine Oil
93
Gearcase Lubrication
96
Storage Preparation
98
Protecting External Outboard Components
98
Storage
98
Protecting Internal Engine Components
99
Gearcase
99
Positioning Outboard for Storage
99
Battery Storage
99
Starter Motor will Not Crank the Engine
100
Engine will Not Start
100
Engine Runs Erratically
100
Troubleshooting
100
Performance Loss
101
Battery will Not Hold Charge
101
Service Assistance
102
Owner Service Assistance
102
Ordering Literature
104
Mercury Marine Validated Engine Mounting Hardware
106
Accessories Mounted to the Transom Clamp Bracket
106
Outboard Installation
106
Important Information
110
Boat Horsepower Capacity
110
Start in Gear Protection
111
Selecting Accessories for Your Outboard
111
Fuel System
111
Installation Specifications
116
Determining Recommended Outboard Mounting Height
117
Drilling Outboard Mounting Holes
118
Lifting Outboard
119
Shipping Bracket Removal
120
Steering Cable - Starboard Side Routed Cable
121
Fastening the Outboard to the Transom
122
Steering Link Rod Fasteners (if Equipped)
127
Electrical, Fuel Hose, and Control Cables
129
Trim in Pin
140
Maintenance Log
141

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Mercury 80 FourStroke Operation, Maintenance And Installation Manual

Mercury 80 FourStroke Operation, Maintenance And Installation Manual (129 pages)

Brand: Mercury | Category: Outboard Motor | Size: 6 MB

Table of Contents

Read this Manual Thoroughly
3
Safety Alerts
3
California Proposition
4
Warranty Message
4
Copyright and Trademark Information
5
Table of Contents
7
Important Safety Information
11
Boater's Responsibilities
11
Boat Horsepower Capacity
11
Exhaust Emissions
11
Outboard Mounting Notice
14
Outboard Remote Control Models
14
Remote Steering Notice
15
Lanyard Stop Switch
15
Staying Safe Around the Outboard
18
Safe Operating Practices
18
Impact with Underwater Hazards
24
General Information
27
Specifications 75-115 Fourstroke
27
Specifications 75-115 Seapro
28
Specifications 115 Pro XS
29
Lithium-Ion Cranking Battery Requirements
30
Component Identification
31
Propeller Selection
31
Recording Serial Number
32
Selecting Outboard Accessories
33
Outboard Installation
35
Important Installation Information
35
Mercury Marine Validated Outboard Mounting Hardware
35
Transom Fastening Hardware
36
Accessories Mounted to the Transom Clamp Bracket
36
Fuel System
39
Transom Cutout and Mounting Holes
40
Checking Boat Transom Construction
44
Installing the Outboard
44
Steering Link Rod Installation
49
Rigging the Engine
50
Battery Cable Connections
59
Trim in Pin
60
Transporting
63
Aquatic Invasive Species (AIS)
63
Trailering the Boat and Outboard
63
Fuel and Oil
65
Fuel Requirements
65
Fuel Additives
66
Fuel Demand Valve (FDV) Requirement
66
Fuel Tank
67
Low Permeation Fuel Hose Requirement
68
Quick-Disconnect Fuel Hose Fitting
69
Engine Oil Recommendations
70
Checking and Adding Engine Oil
70
Features and Controls
73
Remote Control Features
73
Warning System
73
Power Trim and Tilt
75
Trim Tab Adjustment
78
Operation
81
Engine Break-In Procedure
81
Important Daily Inspection before each Use
81
Prestarting Checklist
81
Starting the Engine
82
Gear Shifting
84
Stopping the Engine
85
Operating at High Elevations
85
Operating in Freezing Temperatures
85
Operating in Saltwater or Polluted Water
86
Operating in Shallow Water
86
Setting Trim Angle While Running Engine at Idle Speed
87
Fuel Supply Module Priming Procedure
87
Maintenance
91
EPA Emissions Regulations
91
Cleaning Care Recommendations
92
Top Cowl Removal and Installation
94
Flywheel Cover Removal and Installation
95
Inspection and Maintenance Schedule
95
Maintenance Schedule Decal Icons
98
Maintenance Schedule Decal
99
Battery Inspection
99
Flushing the Cooling System
99
Corrosion Control Anode
100
Engine Oil and Filter
101
Fuel System
104
Gearcase Lubrication
106
Lubrication Points
107
Checking Power Trim Fluid
109
Propeller Replacement
110
Propeller Bore Sleeve Inspection-If Equipped
112
Spark Plug Inspection and Replacement
113
Transom Tightness Inspection
115
Storage
117
Storage Preparation
117
Protecting the Fuel System
117
Protecting External Outboard Components
117
Protecting Internal Engine Components
118
Gearcase
118
Positioning Outboard for Storage
118
Battery Storage
118
Troubleshooting
121
Effects of Elevation and Weather on Performance
121
Fuse Replacement
121
Starter Motor will Not Crank the Engine
122
Engine will Not Start
122
Engine Runs Erratically
123
Performance Loss
123
Battery will Not Hold Charge
124
Owner Service Assistance
125
Identification Records
125
Service Assistance
125
Ordering Literature
127
Maintenance Log
129

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