Manitowoc 10000B-1 Manuals

Manuals and User Guides for Manitowoc 10000B-1. We have 1 Manitowoc 10000B-1 manual available for free PDF download: Service And Maintenance Manual

Manitowoc 10000B-1 Service And Maintenance Manual (724 pages)

Brand: Manitowoc | Category: Construction Equipment | Size: 80 MB

Table of Contents
3
Safety
9
Safety Information
11
Label Layout
13
Caution Label
35
General Safety Precautions
36
Reference Materials
39
10000B-1 Specification
41
Outer Dimension
41
Crane Specification, Performance
44
Outside Dimensions
45
Crane Working Ranges
46
10000B-1 Dimension, Weight of each Component
49
Main Machinery
49
Counterweight
51
Crane Attachment
53
Luffing Attachment
56
10000B-1 Swing and Propel Stability
59
10000B-1 Propel Allowable Slope Angle
61
Crane Attachment Installed : Boom Insert Configuration
61
Luffing Jib Attachment
68
Engine Main Specification
72
Engine Performance Curve
73
Maintenance Standards Test Procedures
75
Maintenance Standard
77
Pin, Bushing, Spring, Lining and Sheave
77
Propel Device
84
Performance Standard and Test Procedure
91
Operating Speed
92
Point and Method of Measuring Pressure
93
Relief Valve
93
Slewing Ring
98
General Work Standard
99
Tightening Torque of Cap Screws and Nuts
101
Standard Tightening Torque
101
Tightening Torque of Hydraulic Fittings
104
Standard Parts
106
Bolt
106
O-Ring
107
Back-Up Ring
108
Bite Type Fitting
109
Conversion Table
111
Unit Conversion
111
Millimeter : Inch Conversion Table
112
Meter and Foot Conversion Table
114
Grade Conversion Table
115
Unit Weight Table
115
System International (Si) Unit Conversion Table
116
Power Train
117
Introduction
119
Engine
123
Introduction
123
Removal
123
Lifting Hook
125
Repair and Maintenance
126
Installation
126
Pump Drive Assembly
129
Introduction
129
Removal
130
Disassembling the Power Divider
133
Check and Repair of the Power Divider
135
Assembling the Power Divider
136
Re-Installation
137
Spring Pin
143
Hydraulic System
145
Location of Main Hydraulic Components
147
Hydraulic Circuits and Components
153
Component Specifications
153
Layout of Hydraulic Components
158
Valve Block
162
Hydraulic Oil Tank
166
Winch Motor
168
Hydraulic System
171
Preface
171
Outline
171
OIL FLOW from No.1-1, No.1-2
172
OIL FLOW from No.3-1, 3-2 PUMP
175
OIL FLOW from No.4-1 PUMP
179
OIL FLOW from No.4-2 PUMP
180
OIL FLOW from No.5-1, 5-2 PUMP (CONTROL/AUX.ACTUATOR)
183
Valve
184
Hoist System
197
Apparatus and Location of Components
199
Hydraulic Pump
200
Adjustment of Drum Lock
201
Winch
202
Winch Installation
202
Winch Assembly
204
Reduction Unit Assembly
206
Brake Pedal
208
Assembly Drawing
208
Machine Front
209
Tightening Torque Table
209
Adjusting the Brake Pedal
210
Bleeding Air from Brake Circuit
211
Construction and Function
213
Hydraulic Schematic
213
Lifting a Load
216
Holding a Raised Load
220
Lowering a Load (Power Lowering)
224
Free Fall Operation
228
G Winch Mode Lifting
238
G Winch Mode Lowering
242
Boom Hoist System
247
Apparatus and Location of Components
249
Boom Hoist Winch Installation
251
Boom Drum Lock
252
Assembly Drawing
252
Adjusting the Boom Drum Lock
253
Reduction Unit
254
Tightening Torque Table
255
Construction and Function
257
Hydraulic Schematic
257
Raising the Boom
258
Neutral (Holding Boom)
260
Lowering Boom
262
Swing System
265
Apparatus and Location of Components
267
Construction and Function
268
Hydraulic Schematic
268
Swing
270
Stopping
273
Swing Reduction Unit
276
Tightening Torque
278
Swing Bearing
279
Swing Lock
281
Propel System
283
Propel Reduction Unit
286
Reduction Unit
288
Motor
290
Hydraulic Circuit
291
Adjustment
292
Port Power
292
Construction and Function
293
Hydraulic Schematic
293
Propelling (Right Side Forward)
294
Stopping
296
Electric System
299
Electrical
301
Electrical Wiring Schematic
301
Connector Layout
319
Location and Use of Fuse
447
Wiper Control Relay (2479R1366)
453
Pressure Switch (for Propel Motion Detect)
454
Pressure Switch (Foot Brake)
455
Pressure Sensor
456
Inclination Sensor
460
Buzzer Unit
461
Relay Box
474
12Load Cell (Crane)
478
Angle Sensor
479
14Troubleshooting of Exhaust Gas Third Regulation Engine
480
15How to Check the Failure Contents
481
16Checking of Diagnosis Lamp Function
487
Load Safety Device
490
Configuration of Screens
491
System Daigram
492
Monitor Indication
493
General Specification
494
Power Supply Wiring
496
Detail of Moment Limiter Connector
499
Shifting to Maintenance Screen
512
Input, Output Signal
514
Digital Input
516
Digital Output
516
Ml Function Setting
523
Data Copy, Format
527
Language, Unit Setting
533
11Ml Adjustment (Temporary)
562
12Operation Progress
563
13Version Information
565
14Failure History
566
Adjustment Data
570
16Download Ml Program
578
Segment Display
578
17Download of Monitor Program
580
Main Controller
586
Arrangement of Main Controller
586
Composition of System
587
Function of Main Controller
588
Accelerator Control
589
Motor Control
593
Boost Control
603
Main Controller 1, 2 (Hardware)
630
Specifications of Main Controller Output
631
Analogue Input [A]
631
Arrangement of Main Controller Connector Pin
639
Adjustment of Main Controller
655
Controller Malfunction Emergency Measures
659
Air Conditioner
661
Defroster Switch
665
Air Conditioner Control
666
Parts Illustration
671
Disassembly and Assembly of the Unit
674
Removal of the Blower Unit
674
Replacing the Blower Motor
675
Replacing the Blower Controller
675
Removal of the Heater Core
675
Removal of the Air-Con Unit Case-Front And- Rear
676
Replacing the Evaporator and Expansion Valve
677
Installation of Evaporator Sensor
677
Replacing the Motor Actuator
678
Fault Detection from the Control Panel Indication
679
General
679
Fault in the Input and Output Circuit of the Motor Actuator
679
Fault in the Thermistor Sensor Circuit
679
Basic System of Hvac
680
Heater System
680
Evaporator Sensor
683
Recharging of the Coolant
685
Caution at Work
685
Storage and Transport
685
Work Procedure
687
Recharging Procedure
689
Air Purge
691
Electric Wiring Diagram
695
Translifter System
697
Apparatus and Location of Components
699
Remote Control
701
Circuit Diagram
702
Construction and Function
704
Outline
704
Function
706
Raising the Translifter
707
Lowering the Translifter
709
Troubleshooting
711

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Manitowoc 10000B-1 Manuals

Manitowoc 10000B-1 Service And Maintenance Manual (724 pages)

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