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DL-2
Kval DL-2 Manuals
Manuals and User Guides for Kval DL-2. We have
2
Kval DL-2 manuals available for free PDF download: Operation And Service Manual, Instruction Manual
Kval DL-2 Operation And Service Manual (80 pages)
Door Light Cut-Out Machine
Brand:
Kval
| Category:
Industrial Equipment
| Size: 2 MB
Table of Contents
Table of Contents
5
Chapter 1 At a Glance
9
Introduction to the
9
Overview of the DL-2
10
Options Available
11
About this Manual
12
Safety Sheet Sign-Off Sheet
12
Safety First
13
Safety Sheet Sign-Off Sheet
13
Safety Terminology of Labels
13
Safety Guidelines
13
Lockout-Tagout Guidelines
17
Follow the P-R-O-P-E-R Lockout Rule of Thumb
17
Lockout Tagout Procedure
18
Pre-Steps before Lockout Tagout
18
Lockout Tagout Power
18
Lockout Tagout Air Supply
19
Start Maintenance
19
Post Maintenance Steps
19
Zero-Energy to Start-Up
20
Getting Help from KVAL
22
On-Line Help
22
Product Return Procedure
22
Safety Sign-Off Sheet
25
A Note to the Operator
25
Chapter 2 Operation of the
27
Operator's Tour
28
Standard
28
Option D: Edge Prep
28
Option G: about Air Nozzles
29
About the Electrical Panels
30
Description of the Six Light Panel
31
Quick Start Description
32
Powering up and down the DL-2
33
To Power up the DL-2
33
Powering down the DL-2
33
Momentary Stop
34
To Resume Normal Operation after a Momentary Stop
34
Operator Controls
35
Pneumatic Table Controls
36
Pneumatic Table with Edge Prep Controls (Option)
36
Edge Prep Controls (Option)
38
Motor Controls
39
Head Controls
39
DL-2 Setting up for a Cut
41
Door Stop
41
Face Bore Templates
41
Edge Detailing Machine
41
Cutter Head Stops
42
Cutter Head
42
Door Thickness
42
About Set Collars and Templates
43
About y Axis Template Bar(S)
43
About Face Bore Templates
44
Y- Axis Template Bar Set-Up
44
Adjusting a y Template Bar
45
Using Templates
48
Positioning the Template (Index Holes)
49
Template Drill Jig
50
Chapter 3 Maintenance of the
52
Maintenance Schedule
53
Maintenance NO-GOES
55
Lubrication Schedule
56
Lubrication Requirements
57
Linear Bearings, Flange Bearing, and Pillow Blocks
57
Gear Motor Lubrication Requirements
58
Ball Screws
58
Description of Air Input
58
Adjusting the Air Line Lubricator
59
Priming the Air Line Lubricator
59
Changing or Adjusting Bits
60
Adjusting Drill Unit
61
To Adjust Horizontally
61
Depth of Drilling
61
Adjusting the Bolt Plate Router
61
Set up for Wood Rail
61
Chapter 4 Troubleshooting the DL-2
64
DL-2 Sensors
64
How Sensors Work
64
Troubleshooting Sensors
64
Important Notice about Adjusting Cylinder Speed
65
Adjusting Cylinder Extend Speed
65
Adjusting Cylinder Retraction Speed
65
Typical Contactor Control
66
About Contactor Troubleshooting
67
Troubleshooting Electrical Problems
68
If the Power Stops During Normal Operation
68
Troubleshooting with the Status Light Panel
70
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Kval DL-2 Instruction Manual (68 pages)
Door Light Cutout
Brand:
Kval
| Category:
Industrial Equipment
| Size: 7 MB
Table of Contents
Customer Service Information
5
Zero Energy Start up
15
Safety Guidelines
16
Operating Controls
35
Maintenance Schedule
39
Lubrication Requirements
41
Troubleshooting
45
Basic Electrical Trouble Shooting
49
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