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DL-2DH
User Manuals: Kval DL-2DH Cut-Out Machine
Manuals and User Guides for Kval DL-2DH Cut-Out Machine. We have
1
Kval DL-2DH Cut-Out Machine manual available for free PDF download: Operation And Service Manual
Kval DL-2DH Operation And Service Manual (80 pages)
Door Light Cut-Out Machine
Brand:
Kval
| Category:
Cut-off machines
| Size: 1 MB
Table of Contents
Table of Contents
5
Chapter 1 At a Glance
9
Overview of the DL-2DH
10
Options Available
11
About this Manual
12
Safety Sheet Sign-Off Sheet
12
Safety First
13
Safety Sheet Sign-Off Sheet
13
Safety Terminology of Labels
13
Safety Guidelines
13
Lockout-Tagout Guidelines
17
Follow the P-R-O-P-E-R Lockout Rule of Thumb
17
Lockout Tagout Procedure
18
Pre-Steps before Lockout Tagout
18
Lockout Tagout Power
18
Lockout Tagout Air Supply
19
Start Maintenance
19
Post Maintenance Steps
19
Zero-Energy to Start-Up
20
Getting Help from KVAL
22
On-Line Help
22
Product Return Procedure
22
How to Download the Service Application
24
Download Application
24
Safety Sign-Off Sheet
27
A Note to the Operator
27
Chapter 2 Operation of the DL-2DH
29
Operator's Tour
30
Standard
30
DL-2DH Second Cutter Head
30
Option D: Edge Prep
31
Option G: about Air Nozzles
31
About the Electrical Panels
32
Description of the Six Light Panel
33
Quick Start Description
34
Powering up and down the DL-2DH
35
To Power up the DL-2DH
35
Powering down the DL-2DH
35
Momentary Stop
36
To Resume Normal Operation after a Momentary Stop
36
Operator Controls
37
Pneumatic Table and Edge Prep Controls
38
Edge Prep Controls (Option)
39
Motor Controls
40
Head Controls
40
DL-2 Setting up for a Cut
42
Door Stop
42
Face Bore Templates
42
Edge Detailing Machine
42
Cutter Head Stops
43
Cutter Head
43
Door Thickness
43
About Set Collars and Templates
44
About y Axis Template Bar(S)
44
About Face Bore Templates
45
Y- Axis Template Bar Set-Up
45
Adjusting a y Template Bar
46
Using Templates
49
Positioning the Template
50
Template Drill Jig
51
Chapter 3 Maintenance of the DL-2DH
53
Maintenance Schedule
54
Daily, Monthly, Six Month Maintenance
54
Lubrication Schedule
55
Lubrication Requirements
56
Linear Bearings, Flange Bearing, and Pillow Blocks
56
Gear Motor Lubrication Requirements
57
Ball Screws (if Applicable)
57
Description of Air Input System
57
Adjusting the Air Line Lubricator
58
Priming the Air Line Lubricator
58
Changing or Adjusting Bits
59
Adjusting Drill Unit
60
To Adjust Horizontally
60
Depth of Drilling
60
Adjusting the Bolt Plate Router
60
Set up for Wood Rail
60
Chapter 4 Troubleshooting the DL-2DH
62
Chapter 5 At a Glance
63
DL-2DH Sensors
63
How Sensors Work
63
Troubleshooting Sensors
63
Important Notice about Adjusting Cylinder Speed
64
Adjusting Cylinder Extend Speed
64
Adjusting Cylinder Retraction Speed
64
About a Typical Contactor Control
65
About Contactor Troubleshooting
66
Troubleshooting Electrical Problems
67
If the Power Stops During Normal Operation
67
Troubleshooting with the Status Light Panel
69
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