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DL-NCD
User Manuals: Kval DL-NCD Door Machinery
Manuals and User Guides for Kval DL-NCD Door Machinery. We have
3
Kval DL-NCD Door Machinery manuals available for free PDF download: Operation Manual, Operation And Service Manual, Quick Start
Kval DL-NCD Operation Manual (144 pages)
Door Lite System
Brand:
Kval
| Category:
Lathe
| Size: 21 MB
Table of Contents
Table of Contents
5
Chapter 1 At a Glance
11
Overview of the DL-NCD
12
About this Manual
14
Safety Sheet Sign-Off Sheet
14
Safety First
15
Safety Sheet Sign-Off Sheet
15
Safety Terminology of Labels
15
Safety Guidelines
15
Lockout-Tagout Guidelines
19
Follow the P-R-O-P-E-R Lockout Rule of Thumb
19
Lockout Tagout Procedure
20
Pre-Steps before Lockout Tagout
20
Lockout Tagout Power
20
Lockout Tagout Air Supply
21
Start Maintenance
21
Post Maintenance Steps
21
Zero-Energy to Start-Up
22
Getting Help from KVAL
24
On-Line Help
25
Product Return Procedure
25
How to Download the Service Application
26
Download Application
26
Safety Sign-Off Sheet
29
A Note to the Operator
29
Summary of the Kvalcam Interface
31
Libraries and Machine Line Screens
32
About the Libraries Screen
33
Distinguish between the Door Job and Features Group Libraries
33
Library Screens
34
About the Feature Groups and Door Jobs
35
About the Library Buttons
35
About Job Creation
36
About the Job Name Menu
37
About the Door Data Menu
37
About the Feature Tree Menu
38
About the Selected Feature Details Menu
39
About the Selected Feature Details Menu (Child Level)
40
About the Control Buttons
41
About the Job Preview Screen (2D and 3D)
42
2 D Screen
42
About the Machine Line Screen
44
Machine Line Screen
44
About Backing up Data and Checking the Revision Status
48
Definitions
49
Appendix: Job Preview Examples
51
Door Face (Lock Preview)
51
Door Edge (Lock Preview)
52
Door Edge (Hinge Preview)
53
Appendix: about Validation
54
About the Validation Screen
55
Outline
55
About the Litecutout Feature Detail
56
Process
56
About the Litecutout Screen
59
About the Work Area Coordinates
60
Sample Oval Cut
60
About the DL-NCD
64
About the DL-NCD Process
65
Initial Powering Operations for the Machine Line
66
Operator's Station
66
How to Power up the Machine Line
67
Home the Machine Line
68
How to Power down the Machine
68
About Emergency Shutdown and Recovery
69
To Resume Normal Operation after an E-Stop
69
Other Safety Controls
69
Machine Line Start Summary
70
About Machine Status Feedback
72
About the DL-NCD Screens
73
Screen Tabs
73
About the Main Control Screen
74
About the Main Control Section
74
About the Width Adjust and Feed Control
76
About the DL-NCD Manual Servo Control Screen
78
Manual Control Operation
79
About Manual Tool Changer Control
80
About the Main Control Section
81
About Tool Usage
82
About the Tool Path Preview Test Tab
83
About the Tool Config Tabs
84
General Operating Controls
84
Unlock the Tool Slot Configuration
85
About the Tool Pop-Up Screens
85
About Tool Locations
86
About Using Tool Configuration
87
Measuring Tool Length
87
About Entering Data into the Pop-Up Menu
88
About the Lock Block Tab
89
About the Status and Log Screens
90
About the Status Screen
90
About the Log Screen
91
Appendix: Description of the Six Light Panel
92
Appendix: about Backing up the Data
93
About Calibration
96
About the Calibration Menus and the Calibration Reference Cut
96
Before You Calibrate
96
About the Calibration Tabs
97
Access to the Calibration Adjustments
97
Unlock the Calibration (Option)
98
Enter a Positive or Negative Number
99
Door Edge Axis Directions (Option)
99
Door Face Axis Directions
99
How to Enter Calibration Data
100
About the Calibration Box
100
About Restore Points
101
About the DL-NCD Calibration Screen
102
DL-NCD Calibration Screen
102
Calibration Selections
102
About Calibration Sequence
103
Calibrate the Length and Width
103
Process to Calibrate the Length and Width
103
Step 2: Calibrate the Face Tools
105
Process to Calibrate the Face Tools
105
Step 3: Calibrate the Face Carriage
106
Before Calibration
106
Face Carriage Axes Calibrations
106
Process to Calibrate the Face Carriage Head
107
Face Axis Direction
107
Step 4: Calibrate the Lock Edge Probe (Option)
108
Lock Edge Probe
108
Before Probe Depth Calibration
108
Process to Calibrate the Probe Depth
109
Step 5: Calibrate Lock Edge Tools (Option)
110
About the Edge Carriage Axis
110
Process to Calibrate the Lock Edge Tool
110
Step 6: Calibrate the Tool Holder
111
About the Manual Tool Change Mode
111
Axis Direction
112
About the Step Sequence
112
Process to Calibrate the Tool Holder
112
Step 7: Calibrate the Slug Knockout
114
Process to Calibrate the Slug Knockout
114
Step 8: Calibrate the Clamp
115
Process to Calibrate the Clamp Assembly
115
Step 9: Calibrate the Door Stop
116
About the Stop 1 Calibration
116
Appendix: Servo Motor Drive Assembly Locations
117
Top View
120
Operator's Station
121
About Side a and Side B
122
Around the Machine
123
About Indicator Lights
123
Option A: about Air Nozzles
123
About Sensors
124
Homing and Limit Sensors
125
About the Door Stop System
126
About the Probes
127
About the Probe Assemblies
127
About the Cutter Head with Optional Side Drill Assembly
128
About the Tool Holder Rack
129
Removing the Tool Holder from the Cutter Head
130
Changing a Tool Bit and Using Tool-Change Tightening Fixture
131
How to Change a Tool Bit
132
About Field Safety Scanners
134
About the Drop-Out Area
135
Drop-Out: Slide Style
135
Drop-Out: Box Style
135
About the Electrical Panels
136
About the Frame Node
138
About the Cutter Node
138
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Kval DL-NCD Operation And Service Manual (108 pages)
Door Light Cut-Out Machine
Brand:
Kval
| Category:
Lathe
| Size: 23 MB
Table of Contents
Table of Contents
5
Chapter 1 At a Glance
9
Overview of the DL-NCD
10
About this Manual
10
Safety First
11
Safety Sheet Sign-Off Sheet
11
Safety Terminology of Labels
11
Safety Guidelines
11
Lockout Tagout Procedure
15
Follow the P-R-O-P-E-R Lockout Rule of Thumb
17
Zero-Energy to Start-Up
18
Zero-Energy State to Start-Up to Operating State
18
Getting Help from KVAL
20
On-Line Help
20
Product Return Procedure
20
How to Download the Service Application
22
Download Application
22
Safety Sign-Off Sheet
25
Safety Sign off Sheet
25
A Note to the Operator
25
Chapter 2 Operation of the DL-NCD
27
Operator's Tour
28
About Sensors
30
About Motion of Servo Motors: X,Y, Z, and W
31
About the Door Stop System
32
About the Tool Holder
32
How to Change a Tool Manually
33
Changing a Tool Bit and Using Tool-Change Tightening Fixture
34
About Air Nozzles
37
About Indicator Lights
37
About the Electrical Panels
38
About the Cutter Head
40
About the Drop out Area
41
Description of the Six Light Panel
42
Option G: about the Barcode Scanning Hardware with Stationary Reader2-17
43
Option G: about the Barcode Scanning Hardware with Stationary Reader
43
Quick Start Description
45
Powering up and down the DL-NCD
47
How to Power up the DL-NCD
47
How to Home the DL-NCD
48
How to Power down the DL-NCD
49
About Emergency Shutdown and Recovery
49
E-Stop Master Shut OFF2-23
49
To Resume Normal Operation after an E-Stop
49
Description of User Interface Screens
50
About the Operators Station
50
About the Out-Feed Food Pedal
50
Screen Selection Menu Map
51
Machine Feed Back
52
About the Main Screen
53
About Setup Screens
58
About Calibration Data
58
Running a Reference Cut
58
Entering Calibration Data
58
About the Machine Calibration Screen
59
About the Door Width Preset Screen
62
About Manual Operation
63
About the Diagnostic Screen
66
Chapter 3 System IT Administration
68
About the DL-NCD Computer
69
Connections on the PLC
69
System IT Administration
69
Backing up the Computer
70
About Remote Connection to KVAL Service
70
Updating Door Template Files
71
Generic Lock Template
71
Generic Rectangle Template (with Round Top Option)
72
Generic Twin Rectangle Template (with Round Top Option)
73
Template for Specials
74
DL-NCD Barcode Setup
76
Configuration File Description
76
Configuration Code Samples
77
Chapter 4 Maintenance of the DL-NCD
81
Maintenance Schedule
82
Daily, Monthly, Six Month Maintenance
82
Lubrication Schedule
83
Lubrication Requirements
84
Linear Bearings, Flange Bearing, and Pillow Blocks
84
Gear Motor Lubrication Requirements
85
Ball Screws (if Applicable)
85
Description of Air Input System
85
Adjusting the Air Line Lubricator
86
Priming the Air Line Lubricator
86
Replace the X-Axis Self Lubricator
86
Lubrication Points
89
Frame and Feed through
89
Cutter Head
89
Chapter 5 Troubleshooting the DL-NCD
91
DL-NCD Sensors
92
How Sensors Work
92
Troubleshooting Sensors
92
Locations of Sensors from the Out-Feed
93
Locations of Sensors from the In-Feed
94
Homing and Limit Sensors
95
Troubleshooting the Air Cylinders
96
Adjusting Cylinder Extension Speed
97
Adjusting Cylinder Retraction Speed
97
Troubleshooting Electrical Problems
98
If the Power Stops During Normal Operation
98
Troubleshooting with the Status Light Panel
99
Kval DL-NCD Quick Start (2 pages)
Brand:
Kval
| Category:
Industrial Equipment
| Size: 1 MB
Table of Contents
Power-UP
1
Verify Door Job
1
Add Doors to Queue
1
Process a Door
1
Load Door Job from Kvalcam
1
Home the Machine
1
Machine Terminology
2
About the Light Tower
2
Electrical Panels
2
Cutter Head
2
Sensors
2
Operator’s Station
2
Kvalcam
2
Door Job
2
Machine Status
2
Safety
2
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