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07-CR-E5
Kubota 07-CR-E5 Manuals
Manuals and User Guides for Kubota 07-CR-E5. We have
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Kubota 07-CR-E5 manual available for free PDF download: Manual
Kubota 07-CR-E5 Manual (373 pages)
COMMON RAIL SYSTEM
Brand:
Kubota
| Category:
Engine
| Size: 12 MB
Table of Contents
Mechanism
9
Table of Contents
9
Basic System Information
10
System Configuration
10
Fuel System
11
Intake and Exhaust System
12
Wiring Diagram
13
Engine Intermediate Harness (Engine Side Harness)
13
Injector Intermediate Harness (Engine Side Harness)
15
Engine ECU Intermediate Harness (OEM Side Harness)
16
System Wiring Diagram
21
Available Data Monitor Signals (Security Level 2 or Higher Required)
22
Monitor Items
22
Normal Value
25
Engine Ecu Pin Assignment
28
Engine ECU Pin Assignment 1 (Engine Side)
28
Engine ECU Pin Assignment 2 (Machine Side)
32
Servicing
36
General
39
Overall Diagnostic Procedure
39
Questioning
40
List of Malfunction Symptom
43
Actions for Non-Reoccurring Malfunctions
44
Diagnostic Connector Positions
46
Diagnostic Tool Connection Procedure
46
CHECKING the COMMUNICATION OPERATION of the INTERFACE (DST-I)
47
Checking the Operation of the Engine Ecu
48
Starting Diagmaster
48
DST-I Communication Settings
51
Active Test and Utility
55
Diagnosis by Malfunction Symptom
65
List of Malfunction Causes by Symptom
65
Diagnosis by Malfunction Symptom
69
Engine Does Not Start
69
Engine Warning Light Comes on
69
Takes a Long Time before Engine Starts
73
Idle Failure
77
Engine Noise
80
High Fuel Consumption
82
Poor Acceleration (Insufficient Output)
87
Abnormal Black Smoke Emitted
92
Abnormal White Smoke Emitted
96
Engine Stalls on Deceleration
101
Diagnostic Procedure by Dtc
105
Dtc List
105
Diagnostic Procedure by Dtc
171
NE - G Phase Shift (DTC P0016 / 636-7)
174
Intake Air Temperature Built-In MAF Sensor Abnormality (DTC P0072 / 171-4, DTC P0073 / 171-3)
175
Pressure Limiter Emergency Open (DTC P0087 / 633-7)
178
High Rail Pressure (DTC P0088 / 157-0)
183
SCV Stuck (DTC P0089 / 1347-7)
188
Fuel Leak (in High Pressured Fuel System) (DTC P0093 / 1239-1)
193
Intake Air Volume: Low (DTC P0101 / 132-1)
198
MAF Sensor Abnormality (DTC P0102 / 132-4 (NCD), P0103 / 132-3)
199
Intake Air Temperature: High (Intercooler Model Only) (DTC P0111 / 172-0)
202
Intake Air Temperature Error (DTC P0112 / 172-4, P0113 / 172-3)
203
Coolant Temperature Sensor Abnormality (DTC P0117 / 110-4, P0118 / 110-3)
206
Fuel High Temperature (DTC P0181 / 174-0)
209
Fuel Temperature Sensor Abnormality (DTC P0182 / 174-4, P0183 / 174-3)
210
Rail Pressure Sensor Abnormality (DTC P0192 / 157-4, P0193 / 157-3)
213
Injector Charge Voltage: High (DTC P0200 / 523535-0)
217
Open Circuit of Harness / Coil (DTC P0201 / 651-3, P0202 / 653-3, P0203 / 654-3, P0204 / 652-3)
219
Engine Overheat (DTC P0217 / 110-0)
222
Engine Overrun (DTC P0219 / 190-0)
224
Boost Pressure Sensor Abnormality (DTC P0237 / 102-4, P0238 / 102-3)
225
Crankshaft Position Sensor (NE Sensor) Abnormality (DTC P0335 / 636-8, P0336 / 636-2)
229
Camshaft Position Sensor (G Sensor) Abnormality (DTC P0340 / 723-8, P0341 / 723-2)
234
Air Heater (Glow) Relay Driving Circuit Abnormality (DTC P0380 / 523544-3 / 523544-4)
238
EGR Actuator Abnormality (DTC P0403 / 523574-3, DTC P0404 / 523574-4, P0409 / 523572-4)
242
Oil Pressure Error (P0524 / 100-1)
245
Exhaust Gas Temperature Sensor (T1) Abnormality (DTC P0543 / 3242-4, P0544 / 3242-3)
247
Exhaust Gas Temperature Sensor (T0) Abnormality (DTC P0546 / 4765-4, P0547 / 4765-3)
250
Battery Voltage Abnormality (DTC P0562 / 168-4, P0563 / 168-3)
253
QR Data Abnormality (DTC P0602 / 523538-2, P0602 / 523538-7)
256
ECU Flash-ROM and CPU Abnormality (DTC P0605 / 628-2, P0606 / 1077-2, P0606/ 523527-2)
257
Injector Charge Voltage Abnormality (DTC P0611 / 523525-1)
259
SCV Drive System Abnormality (DTC P0628 / 1347-4, P0629 / 1347-3)
261
Sensor Supply Voltage 1 Abnormality (DTC P0642 / 3509-4, P0643 / 3509-3)
265
Sensor Supply Voltage 2 Abnormality (DTC P0652 / 3510-4, P0653 / 3510-3)
267
Main Relay Is Locked in Closed Position (DTC P0687 / 1485-2)
269
Pump Seizing (DTC P1274 / 523539-2, P1275 / 523540-2)
272
EEPROM Check Sum Error (DTC P1990 / 523700-13)
277
Removal of DPF (PCD) (DTC P1A28 / 3936-7)
278
ECU Internal Abnormality (DTC P1C00 / 523634-2, P1C01 / 523635-2, P1C02 / 523636-2) [Engine ECU (Kubota) Dedicated DTC]
280
Battery Voltage too Low (DTC P1C04 / 168-1) [Engine ECU (Kubota) Dedicated DTC]
282
Intake Throttle Feedback Error (DTC P2108 / 523580-2)
284
Accelerator Position Sensor 1 Abnormality (DTC P2122 / 91-4, P2123 / 91-3)
286
Accelerator Position Sensor 2 Abnormality (DTC P2127 / 29-4, P2128 / 29-3)
290
Accelerator Position Sensor Error (CAN) (DTC P2131 / 523543-2)
294
Accelerator Position Sensor Correlation Error (DTC P2135 / 91-2)
296
Common 1 System Injector Drive Circuit Open (DTC P2146 / 523523-2)
297
Common 1 TWV Actuation System Short (DTC P2147 / 523523-4, P2148 / 523523-3)
300
Common 2 System Injector Drive Circuit Open (DTC P2149 / 523524-2)
304
Common 2 TWV Actuation System Short (DTC P2150 / 523524-4, P2151 / 523524-3)
307
Barometric Pressure Sensor Error (DTC P2228 / 108-4, P2229 / 108-3)
311
EGR (DC Motor) Abnormality (DTC P2413 / 523575-7, P2414 / 523576-2, P2415 / 523577-2)
313
Exhaust Gas Temperature Sensor (T2) Abnormality (DTC P242C / 3246-4, P242D / 3246-3)
316
Differential Pressure Sensor Abnormality (DTC P2454 / 3251-4, P2455 / 3251-3 (PCD))
319
Intake Throttle Lift Sensor Abnormality (DTC P2621 / 523583-4, P2622 / 523582-3)
324
Emission Deterioration (DTC P3001 / 3252-0)
327
Exhaust Gas Temperature Sensor (T0) Emergency High (DTC P3002 / 4765-0)
329
Exhaust Gas Temperature Sensor (T1) Emergency High (DTC P3003 / 3242-0)
331
Exhaust Gas Temperature Sensor (T2) Emergency High (DTC P3004 / 3246-0)
333
Excessive PM3 (DTC P3006 / 3701-15)
335
Excessive PM4 (DTC P3007 / 3701-16)
336
Excessive PM5 (DTC P3008 / 3701-0)
337
Boost Pressure Low (DTC P3011 / 132-15)
338
Low Coolant Temperature in Parked Regeneration (DTC P3012 / 523589-17)
340
Parked Regeneration Time out (DTC P3013 / 523590-16)
341
Loss of Function of DPF (PCD) (DTC P3015 / 3936-2)
343
All Exhaust Gas Temperature Sensor Failure (DTC P3018 / 523599-0)
345
Initial Pump-Calibration Incomplete (DTC P3019 / 523600-0)
346
High Exhaust Gas Temperature after Emergency High Temperature DTC (DTC P3023 / 523601-0)
347
High Frequency of Regeneration (DTC P3024 / 523602-0)
348
Over Heat Pre-Caution (DTC P3025 / 523603-15)
349
CAN2 Bus off (DTC U0075 / 523547-2)
350
No Communication with EGR (NCD) (DTC U0076 / 523578-2)
352
CAN1 Bus off (DTC U0077 / 523604-2)
354
CAN2 Frame Error (DTC U0081 / 523548-2, U0082 / 523591-2, U0083 / 523592-2, U0086 / 523595-2, U0087 / 523596-2, U0089 / 523598-2)
355
Air Intake System Inspection Procedure
358
Inspection Procedure for each System
358
Fuel System Inspection Procedure
359
Basics of Checking Electrical / Electronic Circuit Systems
364
Electric System Inspection Procedure
364
Connector Connection Fault Verification Method
367
Checking the Power and Ground System (Main Relay, Engine ECU Circuit)
368
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