Kohler KDW 1404 Diesel Engine Manuals

Manuals and User Guides for Kohler KDW 1404 Diesel Engine. We have 3 Kohler KDW 1404 Diesel Engine manuals available for free PDF download: Use & Maintenance, Owner's Manual, Workshop Manual

Kohler KDW 1404 Workshop Manual (116 pages)

water-cooled, indirect injection

Brand: Kohler | Category: Engine | Size: 5 MB

Table of Contents
5
1 Manufacturer and Engine Identification

10
- The Identification Plate Shown in the Figure Can be Found Directly on the Engine
  10
2 General Remarks and Safety Information

12
3 Technical Information

18
- Technical Information
  19
- Techinical Specifications
  21
- Performance Diagrams
  24
- Overall Dimension
  28
4 Maintenance - Recommended Oil Type - Refilling

32
- Routine Engine Maintenance
  32
- Ordinary Maintenance
  32
- Extraordinary Maintenance
  32
- Lubricant
  33
- Prescribed Lubricant
  34
- Coolant
  35
- Fuel Recommendations
  35
5 Regulations for Lifting the Engine

36
6 Disassembly / Reassembly

37
- Recommendations for Disassembling and Assembling
  37
- Recommendations for Overhauls and Tuning
  37
- Dry Type Air Filter
  38
- Air Restriction Switch
  38
- Oil Bath Air Cleaner (on Request)
  38
- Air Filter Support
  39
- Intake Manifold - Remote Air Filter
  39
- Circuit (Components)
  40
- E.G.R. Circuit
  41
- Vacuum Pump and Vacuum Pump Flange
  42
- Exhaust Manifold
  42
- Exhaust Manifold - Engines with Egr
  42
- Cooling Fan
  43
- Alternator/Cooling Fan Belt Drive
  43
- Fuel Tank (Optional)
  43
- Flywheel
  44
- Return Pulley
  44
- Driving Pulley
  44
- Ringfeder-Type Rings on Kdw 1404
  45
- Ringfeder-Type Rings on Kdw 1404 - Assembly
  45
- Timing Belt Cover
  45
- Timing Belt / Timing Pulley Arrangement
  46
- Timing Belt Removal
  46
- Tightening Pulley
  46
- Crankshaft Timing Pulley
  46
- Camshaft Timing Pulley
  47
- Camshaft Timing Pulley - Disassembly/Assembly
  47
- Camshaft Timing Pulley - Reference Marks
  47
- Camshaft Timing
  47
- Camshaft Timing - Belt Reassembly
  47
- Camshaft Timing - Belt Tightening Tool
  48
- Camshaft Timing - Belt Tightening and Fastening
  48
- Valve Timing Check
  48
- Valve Timing - Angles
  49
- Speed Governor
  50
- Speed Governor Components
  50
- Governor Springs
  50
- Governor Springs for Gensets
  50
- Speed Governor - Limiting Speed Governor
  51
- Speed Governor - Reassembly
  51
- Oil Pump
  52
- Oil Pump - Disassembly
  52
- Oil Pump - Reassembly
  52
- Rocker Arm Cover
  52
- Rocker Arm Cover Gasket
  53
- Crankcase Vacuum Regulator Valve
  53
- Crankcase Breather
  54
- Valve / Rocker Arm Clearance
  54
- Injection Pump Control Rod
  54
- Fuel Rail
  54
- Pump/Injector Unit - Non-Return Valve
  55
- Pump/Injector Unit - Disassembly
  55
- Rocker Arm Pivot, Dismounting and Remounting
  56
- Camshaft, Disassembly
  56
- Camshaft, Journal and Housing Measurement
  56
- Camshaft Journals and Housings - Dimensions (MM)
  57
- Camshaft Lobe Measurement
  57
- Intake / Exhaust / Injection Camshaft Lobe Height
  57
- Cylinder Head, Removal
  58
- Valves
  58
- Valve Stem Sealing Rings - Reassembly
  58
- Valve Springs
  58
- Valve, Specifications
  59
- Valve Guides and Valve Guide Housings
  59
- Valve Guide Insertion
  59
- Valve Seats and Housings - Dimensions
  60
- Valve Recess and Seat Sealing Width
  60
- Pre-Combustion Chamber
  61
- Pre-Combustion Chamber Ring Nut Removal
  61
- Pre-Combustion Chamber, Removal
  61
- Pre-Combustion Chamber, Installation
  61
- Oil Pan, Removal
  62
- Piston
  62
- Stop Pin Rings, Dismounting and Remounting
  62
- Piston, Disassembly and Inspection
  63
- Piston, Class
  63
- Piston, Weight
  64
- Piston Rings - End Gaps (MM)
  64
- Piston Ring, Clearance between Grooves (MM)
  64
- Piston Ring, Mounting Order
  65
- Piston, Assembly
  65
7 Turbocharger

76
8 Lubrification Circuit

78
- Internal Oil Filter and Oil Sump Return Pipe
  79
- Oil Pump
  79
- Oil Pump, Clearance between Rotors
  79
- Oil Pressure Regulating Valve
  80
- Oil Filter Cartridge
  80
- Oil Pressure Check
  80
9 Coolant Circuit

82
10 Fuel System

84
11 Electric System

94
12 Settings

104
13 Storage

108
14 Torque Specifications and Use of Sealant

110
15 Special Tools

112

Kohler KDW 1404 Use & Maintenance (188 pages)

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Kohler KDW 1404 Owner's Manual (152 pages)

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Kohler KDW 1404 Diesel Engine Manuals

Kohler KDW 1404 Workshop Manual (116 pages)

Table of Contents

1 Manufacturer and Engine Identification

2 General Remarks and Safety Information

3 Technical Information

4 Maintenance - Recommended Oil Type - Refilling

5 Regulations for Lifting the Engine

6 Disassembly / Reassembly

7 Turbocharger

8 Lubrification Circuit

9 Coolant Circuit

10 Fuel System

11 Electric System

12 Settings

13 Storage

14 Torque Specifications and Use of Sealant

15 Special Tools

Kohler KDW 1404 Use & Maintenance (188 pages)

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Kohler KDW 1404 Owner's Manual (152 pages)

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