Kohler 10RESV 10kW Standby Generator Manuals

Manuals and User Guides for Kohler 10RESV 10kW Standby Generator. We have 4 Kohler 10RESV 10kW Standby Generator manuals available for free PDF download: Service Manual, Operation, Installation Manual, Installation Instructions

Kohler 10RESV Service Manual (140 pages)

Residential/Commercial Generator Sets

Brand: Kohler | Category: Portable Generator | Size: 26 MB

Table of Contents
3
Safety Precautions and Instructions
5
Introduction
9
List of Related Materials
9
Service Assistance
10
Section 1 Specifications
11
Introduction
11
Controller Specifications
11
Engine Service
11
Engine Specifications
11
Alternator Specifications
12
Torque Specifications
12
Service View
13
Section 2 Scheduled Maintenance
15
Service Schedule
16
Service Schedule
17
Lubrication System
18
Low Oil Pressure Shutdown
18
Oil Check
18
Engine Oil Recommendation
18
Oil Change Procedure
18
Resetting the Maintenance Timer
20
Spark Plugs
20
Air Cleaner Service
21
Air Cleaner, 8RESV/RESVL Models
21
Air Cleaner, 10/12RESV/RESVL Models
22
Cooling System
23
Exhaust System
23
Stepper Motor Coupling
24
Fuel System Maintenance
24
Battery
25
Checking Electrolyte Level
26
Checking Specific Gravity
26
Storage Procedure
27
Lubricating System
27
Fuel System
27
Cylinder Lubrication
27
Exterior Preparation
27
Battery
27
Section 3 Controller
29
Introduction
29
Sitetech and Oncue Plus Software
29
Controller Parameters
30
Controller Parameters Table
30
Notes on Selected Parameters
30
Controller Firmware
44
Controller Replacement
45
Controller Replacement Procedure
45
Controller Setup
47
Voltage Calibration
50
Calibration Using the RDC2 Controller Keypad and Menus
50
Calibration Using Sitetech
52
Setting the Oncue Plus Password
53
RDC2 Controller
53
DC2 Controller
53
Section 4 Troubleshooting
55
Introduction
55
Theory of Operation, Electronic Start Sequence
55
Initial Checks
56
USB Port
56
Circuit Protection
56
Thermostat Information
57
Oncue Plus Troubleshooting
57
Fuel System Troubleshooting
57
Fault Messages
58
Status Messages
63
Troubleshooting Chart
66
Controller Troubleshooting
73
Section 5 Component Testing and Adjustment
75
Introduction
75
Theory of Operation
75
Alternator Excitation
76
No to Low Voltage Operation
76
Erratic Voltage Regulation
77
Separate Excitation
77
Stator
78
Main Field (Rotor)
80
Slip Rings
82
Brushes
82
Voltage Connections
83
Voltage Adjustments
83
Voltage Regulator Average Voltage Adjustment
84
Volts/Hz Slope and Cut-In Frequency
85
Voltage Regulator Gain
85
Governor System
86
Operation
86
Initial Checks
86
Hunting/Surging
87
Governor System Operation Test
88
Frequency Adjustment
90
Engine Speed Gain Adjustment for the Governor
91
Engine Speed Adjustment for Governor
91
Advanced Speed Control
91
Fault Shutdown Tests
93
Controller Fault Shutdown Functions
93
Fault Shutdown Switches
95
Fuel Systems
97
Fuel Solenoid Valve
98
Capacitive Discharge Ignition (CDI) Timing
98
Fuel Regulators
99
Fuel Conversion
99
Fuel Selector Valve Adjustment Screw
102
Starter and Run Relay
102
Continuity Checks
103
Section 6 Disassembly/Reassembly
105
Initial Steps
106
Disassembly
107
Reassembly
113
Section 7 Drawings and Diagrams
119
Appendix A Abbreviations
129
Appendix B Common Hardware Application Guidelines
131
Appendix C General Torque Specifications
132
Appendix D Common Hardware Identification
134
Appendix E Common Hardware List
135

Kohler 10RESV Operation (76 pages)

Residential/Commercial Generator Sets

Brand: Kohler | Category: Portable Generator | Size: 3 MB

Product Identification Information
2
Table of Contents
3
Safety Precautions and Instructions

5
- Hot Parts
  8
Introduction

9
Service Assistance

11
Section 1 Descriptions and Service Views

13
- Introduction
  13
- Engine
  13
- Generator Set Enclosure
  13
- Alternator
  13
- Transfer Switch
  13
- Controllers
  13
- Oncue Plus Generator Management System
  15
- Accessories
  16
  - Carburetor Heater
    16
  - Programmable Interface Module (PIM)
    16
  - Load Control Module (LCM)
    16
  - Load Shed Kit
    16
- Service Views
  17
Section 2 Generator Set Operation

19
- Prestart Checklist
  19
- Exercising the Generator Set
  21
- Generator Set Operation
  21
- Exercise
  22
- Faults
  24
  - Warnings
    24
  - Shutdowns
    24
  - ATS Communication Errors
    24
  - Resetting the Controller after a Fault Shutdown
    24
  - Fault Messages
    25
- Generator Enclosure Thermostat
  27
Section 3 RDC2 Controller Operation

29
- RDC2 Generator Set/ Transfer Switch Controller
  29
- Controls and Indicators
  29
  - Controller Keypad
    30
  - LED Indicators
    30
  - LCD Display
    31
- Controller Power
  32
- Battery Charging
  32
- Changing Settings
  32
- Setting the Exerciser
  34
  - Setting the Exerciser at Controller Power-Up
    34
  - Changing the Exercise Settings
    34
- RDC2 Controller Menus
  36
- Main Menu
  36
- Overview Menu
  37
- Engine Metering Menu
  37
- Generator Metering Menu
  38
- Generator Set Information Menu
  39
- Genset Run Time Menu
  39
- Genset System Menu
  40
- ATS Status Menu
  41
- ATS Configuration Menu
  42
- Date and Time Menu
  43
- Networking Information Menus
  43
- Programmable Interface Module (PIM) Status Menu
  49
- Load Control Module (LCM) or Load Shed Kit Menus
  50
- Event Log
  51
Section 4 DC2 Controller Operation

53
- DC2 Generator Set/ Transfer Switch Controller
  53
- Controls and Indicators
  53
  - Controller Keypad
    54
  - LED Indicators
    54
  - LCD Display
    55
- Controller Power
  55
- Battery Charging
  55
- Exercise
  56
  - Exercise Modes
    56
  - Setting the Exerciser
    56
  - Exerciser Reset
    56
- Event Log
  56
- Maintenance Timer
  57
- Oncue Plus Password
  57
Section 5 Scheduled Maintenance

59
- Scheduled Maintenance
  60
  - Service Schedule
    61
- Lubrication System
  62
  - Low Oil Pressure Shutdown
    62
  - Oil Check
    62
  - Engine Oil Recommendation
    62
  - Oil Change Procedure
    62
  - Resetting the Maintenance Timer
    64
- Spark Plugs
  64
- Air Cleaner Service
  65
  - Air Cleaner, 8RESV/RESVL Models
    65
  - Air Cleaner, 10/12RESV/RESVL Models
    66
- Cooling System
  66
- Exhaust System
  67
- Battery
  68
- Storage Procedure
  69
  - Lubricating System
    69
  - Fuel System
    69
  - Cylinder Lubrication
    69
  - Exterior Preparation
    69
  - Battery
    69
Section 6 Troubleshooting

71
- Introduction
  71
- USB Port
  71
- Fault Messages
  71
- Circuit Protection
  71
- Troubleshooting
  72
Appendix A Abbreviations

73

Kohler 10RESV Installation Manual (48 pages)

Residential/Commercial Generator Sets

Brand: Kohler | Category: Portable Generator | Size: 1 MB

Table of Contents
3
Safety Precautions and Instructions

5
Introduction

9
- Startup and Registration
  9
Service Assistance

10
Section 1 Installation

11
- Introduction
  11
- Lifting
  12
- Generator Set Inspection
  12
- Location and Mounting
  12
  - Mounting Area
    13
  - Exhaust Requirements
    13
- Dimension Drawings
  14
- Access the Air Intake Area
  14
- Fuel Requirements
  14
  - Fuel Supply
    15
  - Fuel Pipe Size
    15
  - Connecting the Fuel Supply
    16
- Fuel Conversion
  17
- Electrical Connections
  19
  - Grounding
    20
  - Electrical Lead Entry
    20
  - Field-Connection Terminal Block
    20
  - AC Power Supply
    21
- ATS and Accessory Connections
  22
- Battery
  28
- Prestart Installation Check
  29
- Set the Exerciser
  30
  - RDC2 Controller
    30
  - DC2 Controller
    30
  - Loaded Exercise
    30
- Operation Test
  30
- Oncue Plus Generator Management System
  31
Section 2 Accessories

33
- Introduction
  33
- Connect Optional Programmable Interface Module (PIM)
  33
- Load Management
  34
- Carburetor Heater
  35
Section 3 Drawings and Diagrams

37
Appendix A Abbreviations

43

Kohler 10RESV Installation Instructions (2 pages)

Brand: Kohler | Category: Power Supply | Size: 0 MB

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Table of Contents

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Section 2 Generator Set Operation

Section 3 RDC2 Controller Operation

Section 4 DC2 Controller Operation

Section 5 Scheduled Maintenance

Section 6 Troubleshooting

Appendix A Abbreviations

Kohler 10RESV Installation Manual (48 pages)

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