Johnson Controls 100 Series Manuals

Manuals and User Guides for Johnson Controls 100 Series. We have 4 Johnson Controls 100 Series manuals available for free PDF download: Installation Operation & Maintenance, Engineering Manual, Manual

Johnson Controls 100 Series Installation Operation & Maintenance (182 pages)

PACKAGED ROOFTOP UNITS, SINGLE PACKAGED UNITS, YPAL DESIGN LEVEL G

Brand: Johnson Controls | Category: Air Conditioner | Size: 7 MB

Safety Symbols
2
Changeability of this Document
3
Base Model Number
4
Table of Contents
5
FIGURE 1 - Packaged Rooftop Air Conditioning Unit

13
Coils
14
Compressor Circuiting
14
Compressor Sound Blankets
14
Condenser Coil Protection
14
Condenser Fan Motors
14
Heating Section
14
- Gas Heat Design and Control Options
  14
- Staged Gas Heat
  14
Low Ambient Operation
14
Replaceable Core Filter Driers
14
Controls
15
Section 1 - Introduction

13
- Condensing Section
  13
  - Scroll Compressors
    13
  - Multiple Compressor Staging
    13
- Ecological and Economical Design
  13
  - Cooling and Heating
    13
  - High-Efficiency Motors
    13
  - Indoor Air Quality (IAQ)
    13
  - Modulating Gas Heat
    13
  - FIGURE 2 - Double Sloped SS Drain Pan
    
    15
  - TABLE 1 - Voltage Limitations
    
    17
  - Rigging and Handling
    18
- Indoor Air Quality
  15
- Electrical
  16
- Service and Installation
  16
Section 2 - Installation

17
- Approvals
  17
- Limitations
  17
- Locations and Clearances
  17
- Unit Inspection
  17
- FIGURE 3 - Unit Clearances
  
  18
- FIGURE 4 - Lifting Lug Locations
  
  19
- TABLE 2 - Lifting Lug Locations
  
  19
- TABLE 3 - Physical Data
  
  20
- Electrical Data
  26
- Air Hoods for Economizer
  28
- Condensate Drain
  28
  - Condensate Drain Piping
    28
  - Condensate Drain Trap
    28
FIGURE 14 - Combustion Vent

40
Section 3 - Start-Up

41
Section 4 - Maintenance

51
- General
  51
- Periodic Maintenance - Monthly
  51
  - Filters
    51
  - Linkages
    51
  - Compressors
    51
  - Fan Bearing Lubrication
    51
- FIGURE 17 - Sheave Alignment
  
  52
- Recommended Lubricant for Fan Bearings
  52
- Belt Replacement
  53
- Belts
  53
- FIGURE 18 - Fan Data Plate - Belt Tension
  
  53
- Filter Drier Replacement
  53
- Fan Motor
  54
- FIGURE 23 - Eccentric Cam Locking Collar Bearing Installation
  
  56
- FIGURE 22 - Bearing with Eccentric Cam
  
  56
- TABLE 18 - Set Screw Torque
  
  57
- FIGURE 24 - Split Bearing
  
  57
- Torquing of Set-Screws
  57
Section 5 - Sequence of Operation

59
Section 6 - User Interface Control Center

113
- User Interface Control Center
  113
  - Data Entry Keys
    113
    
    TABLE 41 - Status
    115
    
    TABLE 42 - Unit Data
    116
    
    TABLE 43 - Cooling
    117
    
    TABLE 44 - Compressor Systems (1, 2, or 3)
    119
    
    TABLE 45 - Supply System
    120
    
    TABLE 46 - Heating
    121
    
    TABLE 47 - Economizer
    124
    
    TABLE 48 - Ventilation
    125
    
    TABLE 49 - Exhaust
    126
    
    TABLE 50 - Operating Hours / Start Counter
    129
    
    TABLE 51 - Service
    132
    
    History
    140
    
    TABLE 52 - Warning/Fault Order
    140
    
    Password
    141
    
    Power up Banner
    141
    
    Bacnet Wiring
    142
    
    Communication
    142
    
    Communication Ports
    142
    
    Connecting BAS to a Rooftop Unit with the IPU Board
    142
    
    FIGURE 60 - IPU Control Board
    142
    
    Additional Settings
    143
    
    Device Object Instance (DE)
    143
  - Printer
    130
    
    Report Section
    130
    
    Setup
    130
  - Service
    131
- Date / Time
  127
- Options
  127
- Program
  127
- Setpoints
  127
- Schedule
  128
- Operating Hours / Start Counter
  129
FIGURE 61 - Mac Address Switches

143
TABLE 53 - Bacnet MS/TP, Modbus, Bacnet IP

144
Section 7 - Parameter Descriptions and Options

157
TABLE 54 - Definitions

157
Section 8 - Service

165
- Analog Input Operation
  165
  - Temperature Sensors
    165
  - Duct Pressure Transducer
    165
- TABLE 55 - Temperature Sensor Resistance
  
  165
- Building Pressure Transducer
  166
- Return Fan Pressure Transducer
  166
- TABLE 58 - Return Fan Pressure Transducer Output
  
  166
- TABLE 57 - Building Pressure Transducer Output
  
  166
- TABLE 56 - Duct Pressure Transducer
  
  166
- CO 2 Sensor
  167
- Discharge Pressure Transducer
  167
- Furnace Status Input
  167
- Humidity Sensors
  167
- Suction Pressure Transducer
  167
- TABLE 60 - Humidity Sensor Outputs
  
  167
- TABLE 59 - Pressure Transducers
  
  167
- TABLE 62 - Furnace Status Input Modulating Gas Heat
  
  168
- TABLE 61 - CO Sensor Output
  
  168
- Faults
  169
  - TABLE 63 - Furnace Status Input Staged Gas Heat
    
    169
  - FIGURE 62 - I/O Control Board
    
    171
  - FIGURE 63 - I/O Control Board - Binary Outputs
    
    172
  - FIGURE 64 - I/O Control Board - Binary Inputs
    
    173
  - FIGURE 66 - I/O Control Board - Analog Inputs
    
    173
  - TABLE 64 - I/O Control Board - Analog Input Pinouts
    
    174
  - TABLE 65 - Warning Description Table
    
    175
  - TABLE 68 - Data Log Error State
    
    180
  - TABLE 69 - Data Log Error Log Detail
    
    180
  - TABLE 70 - si Metric Conversion
    
    181
  - Temperature
    181
- FIGURE 65 - I/O Control Board - Analog Outputs
  
  173
- TABLE 66 - Fault Auto - Reset
  
  177
- TABLE 67 - Faults Lockout
  
  178
- Multi Media Card
  179

Johnson Controls 100 Series Installation Operation & Maintenance (166 pages)

SINGLE PACKAGED UNIT SYPAL DESIGN LEVEL F WITH SIMPLICITY ELITE CONTROL

Brand: Johnson Controls | Category: Air Conditioner | Size: 6 MB

Table of Contents
6
FIGURE 1 - Packaged Rooftop Air Conditioning Unit

13
TABLE 1 - Voltage Limitations

17
Section 2 - Installation

17
TABLE 20 - Pipe Sizes

49
FIGURE 20 - Combustion Vent

50
Section 3 - Start-Up

51
- Checking the System Prior to Initial Start (no Power)
  51
  - Unit Checks
    51
- Crankcase Heaters
  51
- Unit Checks - Power Applied
  52
- Compressor Oil Level Check
  53
- Initial Start-Up
  53
  - Refrigerant Charge
    53
  - Checking Superheat and Subcooling
    53
  - Subcooling (R-410A)
    53
- Verifying Compressor Rotation
  53
FIGURE 22 - Manifold Gas Pressure Adjustment

57
TABLE 24 - Gas Heat Performance Data

57
Section 4 - Maintenance

59
- General
  59
- Periodic Maintenance - Monthly
  59
  - Compressors
    59
  - Condenser Coils
    59
  - Fan Bearing Lubrication
    59
  - Filters
    59
  - Linkages
    59
  - Recommended Lubricant for Fan Bearings
    59
  - TABLE 25 - Fan Bearing - Lubrication Intervals
    
    59
  - FIGURE 23 - Sheave Alignment
    
    60
  - Belt Replacement
    61
  - Belt Tensioning
    61
- Periodic Maintenance - Three to Six Months
  60
  - Belt Tension
    60
- Periodic Maintenance - Yearly
  60
  - Entire Unit Inspection
    60
  - Sheave Alignment
    60
  - Belts
    60
- FIGURE 26 - Example of FC Fan Shaft/Wheel Marking
  
  61
- FIGURE 25 - Belt Tensioning Gauge
  
  61
- FIGURE 24 - Fan Data Plate - Belt Tension
  
  61
- Filter Drier Replacement
  61
- Fan Motor
  62
- Fan Shaft Bearings
  62
- Forward Curved Fans
  62
- Bearing Lock Devices
  63
- Eccentric Type
  63
- FIGURE 28 - Bearing with Eccentric Cam
  
  63
- FIGURE 27 - Bearing with Setscrew Type Locking Device
  
  63
- FIGURE 29 - Eccentric Cam Locking Collar Bearing Installation
  
  64
- TABLE 26 - Set Screw Torque
  
  64
- FIGURE 30 - Split Bearing
  
  65
- Torquing of Set-Screws
  65
Section 5 - Sequence of Operation

67
- Constant Volume Mode (CV)
  67
  - Thermostat Input
    68
  - Space Sensor - Hard Wired or Communicated
    69
  - Stand Alone
    70
- Occupied / Unoccupied Mode
  67
- Unit Type
  67
- Variable Air Volume (VAV)
  71
- Compressor Staging
  75
- Condenser Fan Operation
  75
- Cooling Compressor Lockout
  76
  - Sequence of Operation
    76
- Low Ambient Operation
  76
  - Configuration (Jumpers and Potentiometers)
    76
  - Operation and Pressure Control Range
    76
  - TABLE 28 - VFD Jumpers
    
    76
  - TABLE 29 - Potentiometer Settings
    
    76
  - FIGURE 31 - Condenser Fan VFD Potentiometer Settings
    
    77
  - Variable Air Volume (VAV)
    78
  - VAV Supply Fan Speed Control
    78
  - Economizer
    79
    
    Dry Bulb
    79
    
    Single Enthalpy
    79
    
    Dual Enthalpy
    80
  - BAS Economizer Operation
    80
    
    Constant Volume Economizer Setpoint
    80
    
    Sequence of Operation
    80
    
    Economizer / Compressor Operation
    81
    
    Variable Air Volume Economizer Setpoint
    81
    
    Economizer PI Loop (Proportional and Integral)
    82
  - Economizer Loading
    82
    
    Constant Volume
    82
    
    Variable Air Volume
    82
  - Comfort Ventilation
    83
    
    TABLE 30 - Operation During off Cycle
    83
    
    TABLE 31 - Compressor on When Space Input Satisfied
    83
    
    TABLE 32 - Heat Stage on When Space Input Satisfied
    84
    
    Heating
    85
    
    Sequence of Operation
    86
    
    Space Sensor Fault Override Enable
    86
    
    Space Sensor with Setpoint Adjustment
    86
    
    Loadshed
    87
    
    Redline
    87
    
    Remote Control
    87
    
    Sequence of Operation
    87
    
    Dirty Filter
    88
    
    Intelli-Start
    88
    
    Metric Operation
    88
    
    Sequence of Operation
    88
    
    Morning Warm up
    89
    
    Subsequent Operation
    89
    
    Hydronic Heat
    90
    
    Sequence of Operation
    90
    
    Fixed Minimum
    91
    
    Hydronic Heat Freeze Stat
    91
    
    Manual
    91
    
    Sequence of Operation
    91
    
    Ventilation
    91
    
    Demand Ventilation
    92
    
    Exhaust Fan Operation
    93
    
    On/Off Control Based on Outdoor Damper Position
    93
    
    Sequence of Operation
    93
    
    Ventilation Low Ambient Minimum Position Reset
    93
    
    Modulating Damper with Fixed Speed Exhaust
    94
    
    On/Off Control Based on Building Pressure
    94
    
    Modulating Exhaust with a VFD
    95
    
    Pre-Occupancy Purge
    95
    
    Criteria for Operation
    96
    
    Energy Recovery Ventilator
    96
    
    Hot Gas Bypass
    96
    
    Low Voltage Protection
    96
    
    Outdoor Air Heating Lockout
    96
    
    Sequence of Operation
    96
    
    SAT Alarm for Heating
    97
    
    Sequence of Operation
    97
    
    Space Temperature Alarm
    97
    
    SAT Alarm for Cooling
    98
    
    Sequence of Operation
    98
    
    Alarm History
    99
    
    FIGURE 32 - Unit Controller Interface
    101
    
    Address / down Button
    102
    
    Alarm / Change
    102
    
    Character Display Addresses and Codes
    102
    
    Test/Up Button
    102
  - Conditions of Operation
    84
  - Excessive SAT (Supply Air Temperature) Control
    84
    
    Cooling
    84
  - Sequence of Operation
    84
- TABLE 27 - Binary Outputs
  
  76
- Supply Fan Operation
  77
  - Constant Volume (CV)
    77
Section 6 - User Interface

101
- Interface Methods
  101
- Program Button
  101
- Unit Controller Interface
  101
  - TABLE 33 - Parameter Points List
    
    103
  - TABLE 34 - Freenet USB
    
    107
  - Device Names
    111
  - Equipment Installation
    111
  - Simplicity PC Data Screens
    111
  - Sensor Readings
    112
  - Economizer/Exhaust
    113
  - Fans
    114
  - Cooling Setup
    115
  - Cooling Status
    116
  - Heating Setup
    117
  - Heating Status
    118
  - System Options
    119
  - Outputs/Status
    120
  - Comfort/Demand Ventilation
    121
  - Inputs
    121
  - Clock
    122
    
    Weekly Schedule
    123
  - Graphic
    122
  - Weekly Schedule Settings
    123
    
    Holiday Schedule
    124
  - Alarms
    125
    
    Revising Settings
    126
- Communication Using Simplicity PC
  105
  - Simplicity PC Download
    105
  - USB Adapter Drive - Simplicity Pocket PC
    107
  - Establishing Communication
    107
TABLE 35 - Simplicity Elite Data Map

130
Section 7 - Parameter Descriptions and Options

141
TABLE 36 - Definitions

141
Section 8 - Service

151
- Analog Input Operation
  151
  - Temperature Sensors
    151
  - Duct Pressure Transducer
    151
  - Building Pressure Transducer
    152
  - Return Fan Pressure Transducer
    152
- TABLE 37 - Temperature Sensor Resistance
  
  152
- Discharge Pressure Transducer
  153
- Suction Pressure Transducer
  153
- TABLE 40 - Return Fan Pressure Transducer Output
  
  153
- TABLE 38 - Duct Pressure Transducer
  
  153
- TABLE 39 - Building Pressure Transducer Output
  
  153
- CO Sensor
  154
- Furnace Status Input
  154
- Humidity Sensors
  154
  - TABLE 42 - Furnace Status Input Staged Gas Heat
    
    154
  - TABLE 43 - Humidity Sensor Outputs
    
    154
  - TABLE 41 - Pressure Transducers
    
    154
  - FIGURE 33 - Connector Locations
    
    155
  - TABLE 44 - Co Sensor Output
    
    155
  - TABLE 45 - Wiring Data
    
    156
  - TABLE 46 - Alarm Code Descriptions
    
    159
  - Alarm Troubleshooting
    161
- Faults and Lockouts
  159
  - Light Emitting Diode
    159
  - Alarm Codes
    159

Johnson Controls 100 Series Engineering Manual (102 pages)

SINGLE PACKAGE ROOFTOP UNITS 70–105 Tons Cooling and Heating (Gas, Electric, Water, and Steam) R-410A

Brand: Johnson Controls | Category: Air Conditioner | Size: 6 MB

Nomenclature
2
Table of Contents
3
Introduction
5
Features and Benefits
6
Application Data
13
Physical Data
19
Weight Data
22
Cooling Performance Data - 70 Ton Model
25
Cooling Performance Data - 75 Ton Model
30
Cooling Performance Data - 80 Ton Model
35
Cooling Performance Data - 90 Ton Model
40
Cooling Performance Data - 105 Ton Model
45
Heating Performance Data - Gas/Electric Heat
50
Supply Fan Data
51
Component Static Pressure Drops
53
Gas Heat Pressure Drops
54
Electric Heat Pressure Drops
55
Exhaust Fan Data
56
Return Fan Data
57
Electrical Data
58
Controls
61
Power Wiring: Ypal070-105
70
Field Control Wiring
73
General Arrangement Drawing - 70-80 Ton Models
75
General Arrangement Drawing - 90-105 Ton Models
81
General Arrangement Drawing - Curb Layout
87
Hot Water/Steam Coil Connection Locations
89
Power/Control Entry Drawing - 70-105 Ton Models
90
Guide Specifications
91

Johnson Controls 100 Series Manual (56 pages)

PACKAGED ROOFTOP UNITS

Brand: Johnson Controls | Category: Air Conditioner | Size: 1 MB

Table of Contents
5
Section 1 - Introduction

7
Section 2 - Connecting Bas to a Series 100/Ypal Unit with the Ipu Controller

9
- Bacnet IP
  9
- Bacnet MS/TP
  9
- Lon
  11
- Other Protocols
  11
Section 3 - Unit Mode

13
Section 4 - Occupied/Unoccupied Operation

15
Section 5 - Commanding Thermostat Inputs from the Bas

17
Section 6 - Communicating a Zone Temperature

19
Section 7 - Single Zone Vav Operation

21
- What Is Single Zone VAV
  21
- Modes of Operation
  21
  - Occupied Standby
    21
  - Occupied Cooling Low
    21
  - Occupied Cooling High
    21
  - Occupied Heating Low
    21
  - Occupied Heating High
    21
  - Other Points
    22
Section 8 - Supply Air Temperature (Sat) Sp Reset

23
- Sequence of Operation
  23
Section 9 - Duct Static Pressure Reset (Bas)

25
Section 10 - Morning Warm-Up

27
- Morning Warm-Up Sequence
  27
Section 11 - Series 100: Flexsys Operation

29
- Flexsys: Current Operating Mode (Occupied)
  29
- Flexsys: Fan Operation
  29
- Flexsys: Cooling
  30
  - Occupied
    30
  - Unoccupied
    31
- Flexsys: Compressor Control
  31
  - Occupied Cooling W/O Bypass
    31
  - Occupied Cooling W/ Bypass
    31
- Flexsys: Heating
  31
- Flexsys: Underfloor Temperature Control
  31
  - Dew Point Reset
    31
  - Active Slab Control
    32
- Flexsys: All Other Sequences
  32
- Flexsys: Bacnet Points
  32
Section 12 - Bacnet Ms/Tp Points

33
TABLE 1 - Bacnet MS/TP Points

33
TABLE 2 - Series 100 Flexsys Bacnet MS/TP Points

49
TABLE 3 - Warning Description Table

51

Johnson Controls Categories

Controller

Air Conditioner Thermostat Control Unit Irrigation System

More Johnson Controls Manuals

Johnson Controls 100 Series Manuals

Johnson Controls 100 Series Installation Operation & Maintenance (182 pages)

Table of Contents

FIGURE 1 - Packaged Rooftop Air Conditioning Unit

Section 1 - Introduction

FIGURE 2 - Double Sloped SS Drain Pan

TABLE 1 - Voltage Limitations

Section 2 - Installation

FIGURE 3 - Unit Clearances

FIGURE 4 - Lifting Lug Locations

TABLE 2 - Lifting Lug Locations

TABLE 3 - Physical Data

TABLE 9 - Airflow and Entering Air/Ambient Limitations

FIGURE 14 - Combustion Vent

Section 3 - Start-Up

FIGURE 15 - Fan Isolator Spring Bolts (Total of 8)

TABLE 11 - R-410A Pressure Temperature Chart

TABLE 13 - Low Fire / High Fire - Modulating

TABLE 12 - Low Fire / High Fire - Staged

FIGURE 16 - Manifold Gas Pressure Adjustment

TABLE 14 - Low Fire (Inducer Fan on Low, 1.4" W.C. Input to Maxitrol Valve)

TABLE 15 - High Fire (Inducer Fan on High, 3.5" W.C. Input to Maxitrol Valve)

TABLE 16 - Gas Heat Performance Data

TABLE 17 - Fan Bearing - Lubrication Intervals

Section 4 - Maintenance

FIGURE 17 - Sheave Alignment

FIGURE 19 - Belt Tensioning Gauge

FIGURE 18 - Fan Data Plate - Belt Tension

FIGURE 23 - Eccentric Cam Locking Collar Bearing Installation

FIGURE 22 - Bearing with Eccentric Cam

TABLE 18 - Set Screw Torque

FIGURE 24 - Split Bearing

Section 5 - Sequence of Operation

FIGURE 25 - Unit Options

TABLE 19 - Overall Status Messages

FIGURE 26 - Single Zone VAV (SZVAV) and Constant Volume (CV) - Occupied and Unoccupied

TABLE 23 - SZVAV - Supply Air Temperature (SAT) Setpoints

TABLE 24 - VAV Supply Fan Speed

FIGURE 27 - Active Duct Static Pressure Setpoint Vs. Duct Static Pressure Reset Voltage

TABLE 26 - VAV Unit Mode

TABLE 25 - Supply Fan Sync Control

FIGURE 30 - Active SAT Setpoint Versus OAT

FIGURE 49 - Digital Multiplexor Control Board

TABLE 37 - Modulating Gas Heat 0-5 VDC Outputs to IPU

TABLE 36 - Staged Gas Heat 0-5 VDC Outputs to IPU

Section 6 - User Interface Control Center

FIGURE 61 - Mac Address Switches

TABLE 53 - Bacnet MS/TP, Modbus, Bacnet IP

Section 7 - Parameter Descriptions and Options

TABLE 54 - Definitions

Section 8 - Service

TABLE 55 - Temperature Sensor Resistance

TABLE 58 - Return Fan Pressure Transducer Output

TABLE 57 - Building Pressure Transducer Output

TABLE 56 - Duct Pressure Transducer

TABLE 60 - Humidity Sensor Outputs

TABLE 59 - Pressure Transducers

TABLE 62 - Furnace Status Input Modulating Gas Heat

TABLE 61 - CO Sensor Output

TABLE 63 - Furnace Status Input Staged Gas Heat

FIGURE 62 - I/O Control Board

FIGURE 63 - I/O Control Board - Binary Outputs

FIGURE 64 - I/O Control Board - Binary Inputs

FIGURE 66 - I/O Control Board - Analog Inputs

TABLE 64 - I/O Control Board - Analog Input Pinouts

TABLE 65 - Warning Description Table

TABLE 68 - Data Log Error State

TABLE 69 - Data Log Error Log Detail

TABLE 70 - si Metric Conversion

FIGURE 65 - I/O Control Board - Analog Outputs

TABLE 66 - Fault Auto - Reset

TABLE 67 - Faults Lockout