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Hypertherm MAX200 Manuals
Manuals and User Guides for Hypertherm MAX200. We have
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Hypertherm MAX200 manuals available for free PDF download: Instruction Manual, Product Configuration Manual, Field Service Bulletin, Installation Manual
Hypertherm MAX200 Instruction Manual (187 pages)
Machine Torch Plasma Arc Cutting System
Brand:
Hypertherm
| Category:
Cutter
| Size: 6 MB
Table of Contents
English
10
Electromagnetic Compatibility (EMC
8
Warranty
9
Table of Contents
10
Recognize Safety Information
14
Follow Safety Instructions
14
Cutting Can Cause Fire or Explosion
14
Electric Shock Can Kill
15
Cutting Can Produce Toxic Fumes
15
A Plasma Arc Can Cause Injury and Burns
16
Arc Rays Can Burn Eyes and Skin
16
Grounding Safety
16
Compressed Gas Equipment Safety
17
Gas Cylinders Can Explode if Damaged
17
Noise Can Damage Hearing
17
Pacemaker and Hearing Aid Operation
17
A Plasma Arc Can Damage Frozen Pipes
17
Additional Safety Information
17
Warning Label
18
Français
19
Section 1A
19
Sécurité
19
Danger Avertissement Précaution
20
Risque D'explosion Argon-Hydrogène Et Méthane
20
Détonation de L'hydrogène Lors du Coupage de L'aluminium
20
Les Chocs Électriques Peuvent Être Fatals
21
Le Coupage Peut Produire des Vapeurs Toxiques
21
Prévention des Chocs Électriques
21
L'arc Plasma Peut Provoquer des Blessures Ou des Brûlures
22
Mise À la Masse Et À la Terre
22
Les Rayons de L'arc Peuvent Brûler Les Yeux Et la Peau
22
Torches À Allumage Instantané
22
Sécurité des Bouteilles de Gaz Comprimé
23
Les Bouteilles de Gaz Comprimé Peuvent Exploser en Cas de Dommages
23
Le Bruit Peut Provoquer des Problèmes Auditifs
23
Pacemakers Et Prothéses Auditives
23
Identifier Les Consignes de Sécurité
20
Le Coupage Peut Provoquer un Incendie Ou Une Explosion
20
Suivre Les Instructions de Sécurité
20
Pacemakers Et Prothèses Auditives
23
Un Arc Plasma Peut Endommager Les Tuyaux Gelés
23
Étiquette de Sécurité
24
Specifications
25
General
26
Product Specifications
26
MAX200 Power Supplies
26
MAX200 CE Power Supplies
27
MAX200 Machine Torch
28
Setup
29
Upon Receipt
30
Claims and Technical Questions
31
Pre-Installation
31
Air and Gas Supply Requirements
32
Air Supply
32
Adjusting the Filter/Pressure Regulator
33
Additional Air Filtration
33
Gas Supply
33
Torch Coolant Requirements
34
Filling the System
35
Power Supply Placement
35
Routing the Torch Lead
35
Power Requirements
36
Line Disconnect Switch
36
Power Cables
36
240/480V Linkboard Configurations
37
220/380/400/415V Transformer T1 and T2 Configurations
38
Power, Gas, and Torch Lead Connections
40
Connect the Power Cable
40
Connect the Air and Gas Hoses
41
Connect the Torch Lead
44
Connect the Work Cable
44
Grounding
44
Work Table
44
Work Clamp
44
Machine Torch System Installations
47
Install the MAX200 Without THC Option
47
Install the MAX200 with THC Option
51
Install the MAX200 with IHS Option
56
Adjust the Torch Position
64
Install the Water Muffler Option
65
Operation
66
Front Panel Controls
67
Power
67
Status
67
Status Indicators before Startup
67
Gas
68
Pre-Operation
69
Operation
69
Operating Tips
70
Changing Consumable Parts
70
Cutting Techniques
72
Torch Alignment
72
Cutting
73
Piercing
73
Common Cutting Faults
74
Duty Cycle
74
Claims and Technical Questions
74
Cut Charts
75
Maintenance
112
Routine Maintenance
113
Troubleshooting
113
Removal and Replacement of Torch
117
Removal and Replacement of Torch Lead
118
Removal and Replacement of Individual Torch Leads
118
Parts List
120
MAX200 Power Supply
120
Recommended Spare Parts
135
Recommended Spare Parts
136
MAX200 Consumables,Torch Assembly and Torch Leads
137
MAX200 Machine Torch Consumables
137
Consumable Configurations
138
Consumable Parts Kits
139
MAX200 Machine Torch Assembly
140
Machine Torch Lead Assemblies
143
Wiring Diagrams
148
Filters
161
Appendix A FILTERS
170
Propylene Glycol Safety Data
170
Benzotriazole Safety Data
170
Appendix B PROPYLENE GLYCOL SAFETY DATA
181
Appendix Caeration MANIFOLD
181
Appendix D ELECTROMAGNETIC COMPATIBILITY (EMC)
184
General
184
Power Cable
184
Connect Power Cable
184
Power Supply
184
Line Disconnect Switch
186
EMI Filter Parts List
187
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Hypertherm MAX200 Instruction Manual (182 pages)
Hand Torch Plasma Arc Cutting System
Brand:
Hypertherm
| Category:
Cutter
| Size: 8 MB
Table of Contents
English
10
Electromagnetic Compatibility (EMC
8
Warranty
9
Table of Contents
10
Recognize Safety Information
15
Follow Safety Instructions
15
Cutting Can Cause Fire or Explosion
15
Electric Shock Can Kill
16
Cutting Can Produce Toxic Fumes
16
A Plasma Arc Can Cause Injury and Burns
17
Arc Rays Can Burn Eyes and Skin
17
Grounding Safety
17
Compressed Gas Equipment Safety
18
Gas Cylinders Can Explode if Damaged
18
Noise Can Damage Hearing
18
Pacemaker and Hearing Aid Operation
18
A Plasma Arc Can Damage Frozen Pipes
18
Additional Safety Information
18
Français
19
Section 1A
19
Sécurité
19
Danger Avertissement Précaution
20
Risque D'explosion Argon-Hydrogène Et Méthane
20
Détonation de L'hydrogène Lors du Coupage de L'aluminium
20
Les Chocs Électriques Peuvent Être Fatals
21
Le Coupage Peut Produire des Vapeurs Toxiques
21
Prévention des Chocs Électriques
21
L'arc Plasma Peut Provoquer des Blessures Ou des Brûlures
22
Mise À la Masse Et À la Terre
22
Les Rayons de L'arc Peuvent Brûler Les Yeux Et la Peau
22
Torches À Allumage Instantané
22
Sécurité des Bouteilles de Gaz Comprimé
23
Les Bouteilles de Gaz Comprimé Peuvent Exploser en Cas de Dommages
23
Le Bruit Peut Provoquer des Problèmes Auditifs
23
Pacemakers Et Prothéses Auditives
23
Identifier Les Consignes de Sécurité
20
Le Coupage Peut Provoquer un Incendie Ou Une Explosion
20
Suivre Les Instructions de Sécurité
20
Pacemakers Et Prothèses Auditives
23
Un Arc Plasma Peut Endommager Les Tuyaux Gelés
23
Specifications
24
General
25
Product Specifications
25
MAX200 Power Supplies
25
PAC200T (90°) Cutting Trigger Torch
28
PAC200E (65°) Gouging Trigger Torch
29
Setup
30
Upon Receipt
31
Damage Claims
31
Power Supply Placement
31
Air and Gas Supply Requirements
32
Air Supply
32
Adjusting the Filter/Pressure Regulator
32
Additional Air Filtration
33
Gas Supply
33
Torch Coolant Requirements
33
Filling the System
34
Power Requirements
35
Line Disconnect Switch
35
Power Cables
35
240/480V Linkboard Configurations
36
220/380/400/415V Transformer T1 and T2 Configurations
37
Power, Gas, and Torch Lead Connections
39
Connecting the Power Cable
39
Connecting the Air and Gas Hoses
40
Connecting the Torch Lead Assembly
43
Connecting the Work Cable
43
Connecting the Torch to the Torch Leads
45
Grounding
47
Work Clamp
47
Adjusting Plasma Gas
48
Operation
49
Front Panel Controls
50
Power
50
Status
50
Status Indicators before Startup
51
Gas
51
Pre-Operation
52
Operation
52
Operating Tips
54
Changing Consumable Parts
54
Changing the Water Tube
56
PAC200T/E Safety Trigger Operation
57
Cutting
58
Gouging
59
Piercing
63
Common Cutting Faults
64
Duty Cycle
64
Claims and Technical Questions
65
Cut Charts
65
Cut Chart and Consumable Parts Index
66
Maintenance
92
Routine Maintenance
92
Troubleshooting
93
Removal and Replacement of Torch
96
Removal
96
Replacement
96
Removal and Replacement of Torch Lead Assembly
98
Removal
98
Replacement
98
Increase or Decrease Torch Lead Length
99
Adjusting Plasma Gas
102
Parts List
103
MAX200 Power Supply
103
Recommended Spare Parts
118
Power Supply
118
Hand Torch and Torch Leads
118
Hand Torch Systems
119
MAX200T (90°) Hand Torch Cutting Systems
119
MAX200E (65°) Hand Torch Gouging Systems
119
PAC200T/E Trigger Torch Consumables
120
PAC200T ((90°) Cutting Torch Assembly
122
PAC200T (90°) Cutting Torch Assembly 25 Ft
122
PAC200T Cutting Torch Consumable Parts Kit
122
PAC200E Gouging Torch Consumable Parts Kit
126
Extended Leads
127
Wiring Diagrams
133
Timing Chart
146
Filters
148
EMC Introduction
178
General
179
Power Cable
179
Connect Power Cable
179
Appendix E
179
Power Supply
179
Line Disconnect Switch
181
EMI Filter Parts List
182
Hypertherm MAX200 Instruction Manual (39 pages)
Water Muffler
Brand:
Hypertherm
| Category:
Water System
| Size: 0 MB
Table of Contents
Table of Contents
4
Safety
7
Safety, Introduction & Specifications
8
Introduction
8
Above-Water Cutting
8
Underwater Cutting
8
System Components
8
Water Table Requirements
8
Specifications
9
Installation
10
Section 2 Installation
10
Upon Receipt
11
HT2000/MAX200 Water Muffler System with Hoses
11
HT2000/MAX200 Water Muffler System Without Hoses
11
Damage Claims
12
Installation
12
Install the Nozzle Assembly
12
Illustrations
14
Figure 2-1 Nozzle Assembly Installation
14
Position and Connect the Pump to the Water Table
15
Connect the Pump to the Nozzle Assembly
15
Connect the Pump to the HT2000
15
Figure 2-2 Suction/Filter Strainer, Optional Installation
16
Figure 2-3 Water Muffler System Interconnection Diagram
17
Connect the Pump to the MAX200
18
Test the System
18
Pump Discharge Hose Water Recovery Checkout
19
Install Check Valve
19
Operation & Maintenance
20
Section 3 Operation & Maintenance
20
Operation
21
Above-Water Cutting/Underwater Cutting
21
Maintenance
22
Pump Unit
22
Suction Filter/Strainer
22
Pump Contactor
22
Pump Contactor 120VAC Control Signal
22
Pump Contactor 120-VAC Control Signal
22
Nozzle Assembly
22
Removal and Replacement Procedures
23
Remove the Nozzle Assembly from the Torch
23
Figure 3-1 Nozzle Assembly Removal and Replacement
23
Disassemble the Nozzle Assembly
24
Figure 3-2 Assemble/Disassemble the Nozzle Assembly
24
Replace the Nozzle Assembly
25
Technical Questions
25
Standard Components
26
Section 4 Standard Components
26
Water Muffler System 240/480V, 3PH, 60 Hz W/Hoses
27
Water Muffler System 240/480V, 3PH, 60 Hz W/O Hoses
27
Water Muffler System 380-415V, 3PH, 50 Hz W/Hoses
28
Water Muffler System 380-415V, 3PH, 50 Hz W/O Hoses
28
Water Muffler System 600V, 3PH, 60 Hz W/Hoses
29
Water Muffler System 600V, 3PH, 60 Hz W/O Hoses
29
Nozzle Assembly, W-M, HT2000/MAX200
30
Water Supply, W-M, HT2000/MAX200
31
Water Muffler Pump Assembly
32
Figure 4-2 Water Supply Assembly
32
HT2000 Water Muffler Pump Cable
33
Pump Discharge Hose Check Valve (Optional)
33
Figure 4-3 HT2000 Water Muffler Pump Cable - PS to WM
33
Appendix
34
Water Muffler Pumps
34
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Hypertherm MAX200 Field Service Bulletin (10 pages)
Underwater Torch Supplement
Brand:
Hypertherm
| Category:
Welding System
| Size: 3 MB
Table of Contents
Hypertherm Offices Worldwide
2
Warranty
3
Disclaimer of Other Warranties
3
Patent Indemnity
3
Specifications
5
Parts List
10
Consumable Parts
10
Hypertherm MAX200 Product Configuration Manual (14 pages)
Plasma Arc Cutting System
Brand:
Hypertherm
| Category:
Welding System
| Size: 0 MB
Hypertherm MAX200 Installation Manual (9 pages)
Brand:
Hypertherm
| Category:
Remote Control
| Size: 0 MB
Hypertherm MAX200 Field Service Bulletin (5 pages)
THC Motherboard Relay Replacement
Brand:
Hypertherm
| Category:
Welding System
| Size: 0 MB
Table of Contents
Hypertherm Offices Worldwide
2
Electric Shock Can Kill
3
THC Motherboard up / down DC Relay Replacement
3
128404 Kit Contents
3
Relay Replacement
4
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