Grizzly G0749 Manuals

Manuals and User Guides for Grizzly G0749. We have 1 Grizzly G0749 manual available for free PDF download: Owner's Manual

Grizzly G0749 Owner's Manual

Grizzly G0749 Owner's Manual (120 pages)

GEAR-HEAD LATHE

Brand: Grizzly | Category: Lathe | Size: 12.78 MB

Table of Contents

Table of Contents
3
Introduction

5
- Machine Description
  5
- Contact Info
  5
- Manual Accuracy
  5
- Identification
  6
- Controls & Components
  7
  - Master Power Switch
    7
  - Headstock
    7
  - Carriage
    8
  - Tailstock
    8
  - Control Panel
    9
  - End Gears
    9
  - Safety Foot Brake
    9
- G0746 Data Sheet
  10
- Machine Data Sheet
  10
- G0749 Data Sheet
  13
Section 1: Safety

16
Section 2: Power Supply

20
- Availability
  20
- Full-Load Current Rating
  20
- Circuit Requirements for 220V
  20
- Connection Type
  21
- Grounding Instructions
  21
- Extension Cords
  21
- Correcting Phase Polarity
  21
Section 3: Setup

22
- Preparation
  22
- Unpacking
  22
- Needed for Setup
  22
- Inventory
  23
- Cleanup
  24
- Site Considerations
  25
- Lifting & Placing
  26
- Anchoring to Floor
  27
  - Anchoring to Concrete Floors
    27
- Leveling
  27
- Assembly
  28
- Lubricating Lathe
  29
- Adding Coolant
  29
- Power Connection
  29
- Test Run
  30
- Spindle Break-In
  33
- Recommended Adjustments
  33
Section 4: Operations

34
- Operation Overview
  34
- Chuck & Plate Mounting
  35
- Camlock Stud Installation
  35
- Installation & Removal Devices
  36
- Chuck Installation
  36
  - Registration Marks
    37
- Chuck Removal
  38
- Scroll Chuck Clamping
  38
- Changing Jaw Set
  39
- 4-Jaw Chuck
  40
- Drive Plate
  41
- Faceplate
  41
- Tailstock
  42
  - Positioning Tailstock
    42
  - Using Quill
    42
  - Installing Tooling
    42
  - Removing Tooling
    43
  - Offsetting Tailstock
    43
  - Aligning Tailstock to Spindle Centerline
    44
- Centers
  45
  - Dead Centers
    45
  - Live Centers
    46
  - Mounting Dead Center in Spindle
    46
  - Removing Center from Spindle
    46
  - Mounting Center in Tailstock
    46
  - Removing Center from Tailstock
    47
  - Mounting Workpiece between Centers
    47
- Steady Rest
  48
- Follow Rest
  49
- Carriage & Slide Locks
  49
- Compound Rest
  50
- Four-Way Tool Post
  50
  - Installing Tool
    50
  - Aligning Cutting Tool with Spindle Centerline
    51
- Micrometer Stop
  52
- Manual Feed
  52
  - Carriage Handwheel
    52
  - Cross Slide Handwheel
    52
  - Compound Rest Handwheel
    52
- Spindle Speed
  53
  - Determining Spindle Speed
    53
  - Setting Spindle Speed
    53
  - Configuration Example
    54
- Power Feed
  54
  - Power Feed Controls
    55
  - Setting Power Feed Rate
    56
- End Gears
  57
  - Primary Configuration
    57
  - Secondary Configuration
    57
    
    Alternate Configuration
    57
    
    End-Gear Configuration Example
    58
  - Threading
    59
    
    Headstock Threading Controls
    59
    
    Apron Threading Controls
    60
    
    Thread Dial
    60
    
    Thread Dial Chart
    61
  - Pitch Turning
    62
    
    Headstock Pitch Turning Controls
    62
  - Coolant System
    64
  - Chip Drawer
    65
Section 5: Accessories

66
Section 6: Maintenance

68
- Schedule
  68
  - Ongoing
    68
  - Daily, before Operations
    68
  - Daily, after Operations
    68
  - Every 50 Hours
    68
  - Every 1000 Operating Hours
    68
  - Annually
    68
- Cleaning/Protecting
  68
- Lubrication
  69
  - Lubrication Frequency
    69
  - Lubrication Amount & Type
    69
  - Headstock
    69
  - Quick-Change Gearbox
    70
  - Apron
    71
  - One-Shot Oiler
    71
  - Longitudinal Leadscrew
    71
  - Ball Oilers
    72
  - End Gears
    73
- Coolant System Service
  74
  - Hazards
    74
  - Adding Coolant
    75
  - Changing Coolant
    75
- Machine Storage
  76
  - Preparing Lathe for Storage
    76
  - Bringing Lathe out of Storage
    76
Section 7: Service

77
- Troubleshooting
  77
  - Motor & Electrical
    77
  - Lathe Operation
    78
- Backlash Adjustment
  80
  - Compound Rest
    80
  - Cross Slide
    80
- Leadscrew End-Play Adjustment
  81
- Gib Adjustment
  81
  - Cross Slide Gib
    81
  - Compound Slide Gib
    82
  - Saddle Gib
    82
- V-Belts
  83
  - Tensioning V-Belts
    83
  - Replacing V-Belts
    84
- Brake & Switch
  85
  - Adjusting Brake
    85
  - Replacing Brake
    86
- Gap Insert Removal & Installation
  86
  - Gap Removal
    86
  - Gap Installation
    87
Section 8: Wiring

88
- Wiring Safety Instructions
  88
- Electrical Cabinet & Motors
  89
- Circuit Diagram
  90
Section 9: Parts

91
- Control Rod & Brake
  91
- Bed & Body
  93
- Headstock Gears
  95
- Headstock Controls
  97
- Quick-Change Gearbox
  99
- End Gears
  102
- Saddle
  103
- Saddle Parts List
  104
- Slides
  105
- Apron
  106
- Apron Parts List
  107
- Steady Rest
  109
- Follow Rest
  109
- Tailstock
  110
- Electrical Cabinet
  111
- Accessories
  112
- Front Machine Labels
  113
- Rear Machine Labels
  114
Section 10: Appendix

115
- Threading and Feeding Chart
  115
- Diametral & Modular Pitch Chart
  116
- Warranty Card
  117
Warranty & Returns

119

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