Grizzly G0746 Manuals

Manuals and User Guides for Grizzly G0746. We have 1 Grizzly G0746 manual available for free PDF download: Owner's Manual

Grizzly G0746 Owner's Manual

Grizzly G0746 Owner's Manual (120 pages)

GEAR-HEAD LATHE  
Brand: Grizzly | Category: Lathe | Size: 12.78 MB
Table of contents
Table Of Contents3................................................................................................................................................................
Introduction5................................................................................................................................................................
Machine Description5................................................................................................................................................................
Contact Info5................................................................................................................................................................
Manual Accuracy5................................................................................................................................................................
Identification6................................................................................................................................................................
Controls & Components7................................................................................................................................................................
Master Power Switch7................................................................................................................................................................
Headstock7................................................................................................................................................................
Carriage8................................................................................................................................................................
Tailstock8................................................................................................................................................................
Control Panel9................................................................................................................................................................
End Gears9................................................................................................................................................................
Safety Foot Brake9................................................................................................................................................................
Machine Data Sheet10................................................................................................................................................................
Section 1: Safety16................................................................................................................................................................
Safety Instructions For Machinery16................................................................................................................................................................
Additional Safety For Metal Lathes18................................................................................................................................................................
Additional Chuck Safety19................................................................................................................................................................
Section 2: Power Supply20................................................................................................................................................................
Availability20................................................................................................................................................................
Full-load Current Rating20................................................................................................................................................................
Circuit Requirements For 220v20................................................................................................................................................................
Connection Type21................................................................................................................................................................
Grounding Instructions21................................................................................................................................................................
Extension Cords21................................................................................................................................................................
Correcting Phase Polarity21................................................................................................................................................................
Section 3: Setup22................................................................................................................................................................
Preparation22................................................................................................................................................................
Unpacking22................................................................................................................................................................
Needed For Setup22................................................................................................................................................................
Inventory23................................................................................................................................................................
Cleanup24................................................................................................................................................................
Site Considerations25................................................................................................................................................................
Lifting & Placing26................................................................................................................................................................
Anchoring To Floor27................................................................................................................................................................
Anchoring To Concrete Floors27................................................................................................................................................................
Leveling27................................................................................................................................................................
Assembly28................................................................................................................................................................
Lubricating Lathe29................................................................................................................................................................
Adding Coolant29................................................................................................................................................................
Power Connection29................................................................................................................................................................
Test Run30................................................................................................................................................................
Spindle Break-in33................................................................................................................................................................
Recommended Adjustments33................................................................................................................................................................
Section 4: Operations34................................................................................................................................................................
Operation Overview34................................................................................................................................................................
Chuck & Plate Mounting35................................................................................................................................................................
Camlock Stud Installation35................................................................................................................................................................
Installation & Removal Devices36................................................................................................................................................................
Chuck Installation36................................................................................................................................................................
Registration Marks37................................................................................................................................................................
Chuck Removal38................................................................................................................................................................
Scroll Chuck Clamping38................................................................................................................................................................
Changing Jaw Set39................................................................................................................................................................
Jaw Chuck40................................................................................................................................................................
Drive Plate41................................................................................................................................................................
Faceplate41................................................................................................................................................................
Positioning Tailstock42................................................................................................................................................................
Using Quill42................................................................................................................................................................
Installing Tooling42................................................................................................................................................................
Removing Tooling43................................................................................................................................................................
Offsetting Tailstock43................................................................................................................................................................
Aligning Tailstock To Spindle Centerline44................................................................................................................................................................
Centers45................................................................................................................................................................
Dead Centers45................................................................................................................................................................
Live Centers46................................................................................................................................................................
Mounting Dead Center In Spindle46................................................................................................................................................................
Removing Center From Spindle46................................................................................................................................................................
Mounting Center In Tailstock46................................................................................................................................................................
Removing Center From Tailstock47................................................................................................................................................................
Mounting Workpiece Between Centers47................................................................................................................................................................
Steady Rest48................................................................................................................................................................
Follow Rest49................................................................................................................................................................
Carriage & Slide Locks49................................................................................................................................................................
Compound Rest50................................................................................................................................................................
Four-way Tool Post50................................................................................................................................................................
Installing Tool50................................................................................................................................................................
Aligning Cutting Tool With Spindle Centerline51................................................................................................................................................................
Micrometer Stop52................................................................................................................................................................
Manual Feed52................................................................................................................................................................
Carriage Handwheel52................................................................................................................................................................
Cross Slide Handwheel52................................................................................................................................................................
Compound Rest Handwheel52................................................................................................................................................................
Spindle Speed53................................................................................................................................................................
Determining Spindle Speed53................................................................................................................................................................
Setting Spindle Speed53................................................................................................................................................................
Configuration Example54................................................................................................................................................................
Power Feed54................................................................................................................................................................
Power Feed Controls55................................................................................................................................................................
Setting Power Feed Rate56................................................................................................................................................................
Primary Configuration57................................................................................................................................................................
Secondary Configuration57................................................................................................................................................................
Alternate Configuration57................................................................................................................................................................
End-gear Configuration Example58................................................................................................................................................................
Threading59................................................................................................................................................................
Headstock Threading Controls59................................................................................................................................................................
Apron Threading Controls60................................................................................................................................................................
Thread Dial60................................................................................................................................................................
Thread Dial Chart61................................................................................................................................................................
Pitch Turning62................................................................................................................................................................
Headstock Pitch Turning Controls62................................................................................................................................................................
Coolant System64................................................................................................................................................................
Chip Drawer65................................................................................................................................................................
Section 5: Accessories66................................................................................................................................................................
Section 6: Maintenance68................................................................................................................................................................
Schedule68................................................................................................................................................................
Ongoing68................................................................................................................................................................
Daily, Before Operations68................................................................................................................................................................
Daily, After Operations68................................................................................................................................................................
Every 50 Hours68................................................................................................................................................................
Every 1000 Operating Hours68................................................................................................................................................................
Annually68................................................................................................................................................................
Cleaning/protecting68................................................................................................................................................................
Lubrication69................................................................................................................................................................
Lubrication Frequency69................................................................................................................................................................
Lubrication Amount & Type69................................................................................................................................................................
Quick-change Gearbox70................................................................................................................................................................
Apron71................................................................................................................................................................
One-shot Oiler71................................................................................................................................................................
Longitudinal Leadscrew71................................................................................................................................................................
Ball Oilers72................................................................................................................................................................
Coolant System Service74................................................................................................................................................................
Hazards74................................................................................................................................................................
Changing Coolant75................................................................................................................................................................
Machine Storage76................................................................................................................................................................
Preparing Lathe For Storage76................................................................................................................................................................
Bringing Lathe Out Of Storage76................................................................................................................................................................
Section 7: Service77................................................................................................................................................................
Troubleshooting77................................................................................................................................................................
Motor & Electrical77................................................................................................................................................................
Lathe Operation78................................................................................................................................................................
Backlash Adjustment80................................................................................................................................................................
Cross Slide80................................................................................................................................................................
Leadscrew End-play Adjustment81................................................................................................................................................................
Gib Adjustment81................................................................................................................................................................
Cross Slide Gib81................................................................................................................................................................
Compound Slide Gib82................................................................................................................................................................
Saddle Gib82................................................................................................................................................................
V-belts83................................................................................................................................................................
Tensioning V-belts83................................................................................................................................................................
Replacing V-belts84................................................................................................................................................................
Brake & Switch85................................................................................................................................................................
Adjusting Brake85................................................................................................................................................................
Replacing Brake86................................................................................................................................................................
Gap Insert Removal & Installation86................................................................................................................................................................
Gap Removal86................................................................................................................................................................
Gap Installation87................................................................................................................................................................
Section 8: Wiring88................................................................................................................................................................
Wiring Safety Instructions88................................................................................................................................................................
Electrical Cabinet & Motors89................................................................................................................................................................
Circuit Diagram90................................................................................................................................................................
Section 9: Parts91................................................................................................................................................................
Control Rod & Brake91................................................................................................................................................................
Bed & Body93................................................................................................................................................................
Headstock Gears95................................................................................................................................................................
Headstock Controls97................................................................................................................................................................
Saddle103................................................................................................................................................................
Saddle Parts List104................................................................................................................................................................
Slides105................................................................................................................................................................
Apron Parts List107................................................................................................................................................................
Electrical Cabinet111................................................................................................................................................................
Accessories112................................................................................................................................................................
Front Machine Labels113................................................................................................................................................................
Rear Machine Labels114................................................................................................................................................................
Section 10: Appendix115................................................................................................................................................................
Threading And Feeding Chart115................................................................................................................................................................
Diametral & Modular Pitch Chart116................................................................................................................................................................
Warranty Card117................................................................................................................................................................
Warranty & Returns119................................................................................................................................................................

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