Fronius RCU 5000i Manuals

Fronius RCU 5000i Manuals

Manuals and User Guides for Fronius RCU 5000i. We have 1 Fronius RCU 5000i manual available for free PDF download: Operating Instructions & Spare Parts

Fronius RCU 5000i Operating Instructions & Spare Parts

Fronius RCU 5000i Operating Instructions & Spare Parts (248 pages)

Brand: Fronius | Category: Remote Control | Size: 8 MB

Table of Contents

Table of Contents
5
Safety Rules
11
- Explanation of Safety Symbols
  11
- General
  11
- Proper Use
  12
- Environmental Conditions
  12
- Obligations of the Operator
  12
- Obligations of Personnel
  12
- EMC Device Classifications
  13
- EMC Measures
  13
- EMF Measures
  13
- Safety Measures at the Installation Location and During Transport
  14
- Commissioning, Maintenance and Repair
  14
- Safety Symbols
  15
- Data Protection
  15
- Copyright
  15
General
16
- Device Concept
  16
- Application Areas
  16
- Advantages
  16
- Standard Equipment
  16
- Options
  16
- Technical Data
  17
- Information on Radio Certification
  17
- FCC Compliance
  17
- Functions Not Described
  17
Control Elements and Connections
18
Operating Concept
22
- Activities - Orientation
  22
- Main Menu
  22
- Clothesline
  22
- Saving Values
  23
Description of the Displays
24
- General
  24
- Menu" Screen
  24
- Data" Screen
  24
- Wizard" Screen
  25
- Dialogue" Screen
  26
- Message" Screen
  26
- Error" Screen
  26
Start-Up
28
Locking and Unlocking the RCU 5000I with a Keycard
31
- Requirement
  31
- User Management, Profiles, Keys
  31
- Locking the RCU 5000I
  31
- Unlocking the RCU 5000I
  32
- Unlock RCU 5000I Using Unlock Function
  33
MIG/MAG Synergic Welding
34
- General
  34
- Call up "MIG/MAG Synergic Welding" Menu Item
  34
- Overview
  34
Retrieving a Welding Program
35
Setting Working Parameters
36
- Trigger Modes
  36
- Process
  36
- CMT" Process
  39
Switching to Extra-Large Display
40
- General
  40
Setting Process Settings Parameters
41
Setting Additional Parameters: Special 2-Step, Special 4-Step, Spot Welding
42
Setting Synchropuls Parameters
45
- General
  45
- Setting Synchropuls Parameters (Software Option)
  45
MIG/MAG Standard Manual Welding
46
- General
  46
- Call up "MIG/MAG Standard Manual Welding" Menu Item
  46
- Overview
  46
Retrieving a Welding Program
47
- Select Welding Program
  47
Setting Working Parameters
48
- Trigger Modes
  48
Switching to Extra-Large Display
49
- General
  49
Setting Process Settings Parameters
50
Setting Additional Spot Welding Parameters
51
Setting Welding Program and Filler Metal
52
- General
  52
Plotting User Characteristics - Optimising a Characteristic
54
- General
  54
- The Basics of Plotting User Characteristics
  54
Creating New Characteristic Points for User Characteristics
57
Selecting User Characteristics
60
MMA Welding
61
TIG Welding
63
CC/CV Mode
65
- General
  65
- Call up "CC/CV Mode
  65
- Setting Working Parameters
  65
- Switching to Extra-Large Display
  66
- Setting Process Settings Parameters
  66
Job Welding
67
Saving Settings as a Job
69
- General
  69
- Instructions on Storing Jobs
  69
- Store as Job
  69
Internal/External Adjustment of Selected Parameters
72
- General
  72
- Setting Parameters Internally/Externally
  72
Optimizing and Managing Jobs
74
- General
  74
- Calling up "Optimizing & Managing Jobs" Menu Item
  74
- Overview
  75
Manage Jobs
76
- Managing Jobs
  76
- Deleting Groups and Jobs
  78
Retrieving Administration Data for a Selected Job
80
- Retrieving Administration Data for a Job
  80
- Different Administration Data Displays, Depending on Job Type
  80
Retrieving and Changing a Welding Program for a Selected Job
81
- General
  81
- Retrieving a Job Welding Program
  81
- Changing a Job Welding Program
  81
Retrieving and Changing Working Parameters for a Selected Job
84
Retrieving and Changing Process Settings for a Selected Job
85
- General
  85
- Retrieving and Changing Job Process Settings
  85
Retrieving and Changing Special 2-Step Parameters for a Selected Job
86
- General
  86
- Retrieving and Changing Special 2-Step Parameters for a Job
  86
Retrieving and Changing Special 4-Step Parameters for a Selected Job
87
- General
  87
- Retrieving and Changing Special 4-Step Parameters for a Job
  87
Retrieving and Changing Spot Welding Parameters for a Selected Job
88
- General
  88
- Retrieving and Changing Spot Welding Parameters for a Job
  88
Establishing Correction Boundaries for a Selected Job
89
Job-Specific Documentation
91
Retrieving and Changing Synchropuls Parameters for a Selected Job
93
- General
  93
- Retrieving and Changing Synchropuls Parameters for a Job
  93
Establishing Qmaster Values for a Selected Job
94
- General
  94
- Purpose of Qmaster Values
  94
- Establishing Q-Master Values for a Job
  94
- Explanation of Qmaster Values
  95
Determining Qmaster Wirefeed Speed Values for a Selected Job
96
Optimizing and Managing Characteristics
98
Manage Characteristics
100
- Select Characteristics
  100
- Naming and Renaming Characteristics
  101
- Deleting Characteristic
  102
Managing Characteristic Points
104
- Select Characteristic Points
  104
- Inserting Characteristic Points
  104
- Deleting Characteristic Points
  107
Parameters of Standard Characteristics
109
- Ignition
  109
- Arc (Static)
  109
- Arc (Dynamic)
  110
- End of Welding
  111
- Guideline Values
  111
- Accepting Voltage and Current Guideline Values
  112
Parameters of Pulse Characteristics
113
- Ignition
  113
- Pulsing Parameters
  113
- Arc (Static)
  115
- Short Circuit
  117
- End of Welding
  117
- Guideline Values
  117
- Accepting Voltage and Current Guideline Values
  117
Parameters of CMT Characteristics
118
- General
  118
- Ignition
  118
- CMT Parameters
  119
- End of Welding
  120
- Guideline Values
  120
- Accepting Voltage and Current Guideline Values
  121
Parameters of CMT / Pulse Characteristics
122
- General
  122
- Ignition
  122
- Overview: CMT Parameters, Pulse Parameters
  123
- CMT Parameters
  123
- Pulsing Parameters
  124
- Cmt/Pulsed
  124
- End of Welding
  125
- Guideline Values
  125
- Accepting Voltage and Current Guideline Values
  125
Parameters of CMT Advanced Characteristics
126
- General
  126
- Ignition
  126
- Hotstart
  126
- Weld Start
  127
- CMT Parameters and EN-CMT Parameters
  127
- En/Ep Cmt
  129
- End of Welding
  129
- Guideline Values
  129
- Accepting Voltage and Current Guideline Values
  130
Parameters of Cmt/Pulsed Advanced Characteristics
131
- General
  131
- Ignition
  131
- Hotstart
  131
- Overview: CMT Parameters, Pulse Parameters
  132
- CMT Parameters
  132
- Pulsing Parameters
  133
- Pulsed/Cmt Cycles
  135
- End of Welding
  135
- Guideline Values
  135
Changing Characteristic Parameters
137
Documentation
139
- General
  139
- Evaluating Welding Data
  139
- Call up the "Documentation" Menu Item
  140
- Overview
  140
Establishing Basic Settings for the Documentation
141
Establishing Qmaster Values
144
- Purpose of Qmaster Values
  144
- Explanation of Qmaster Values
  144
Setting Maximum Motor Current
146
- General
  146
Component Counter
147
- General
  147
- Activating the Component Counter
  147
- Defining the Component Number
  147
- Incrementing the Component Number
  149
Welding Log
150
- General
  150
- Displaying Welding Data from the Welding Log
  150
Event Log
152
- General
  152
Removing a Memory Card
153
- General
  153
Machine Pre-Sets
155
- General
  155
- Call up the "Machine Pre-Sets" Menu Item
  155
- Overview
  155
Setting Machine Pre-Sets for Welding
156
Ethernet Setting
158
- General
  158
- Changing Ethernet Setting
  158
- Ethernet Parameters
  159
Setting Date and Time
160
Robot Interface - Robot Welding
161
Profiles/Keys
166
- General
  166
- Explanation of Terms Used
  167
- Predefined Profiles
  167
- Administrator" Profile
  168
- Locked" Profile
  168
Recommendation for Creating Profiles and Keys
169
- Requirement
  169
- Procedure
  169
Creating and Editing Profiles
170
- Requirement
  170
- Create Administrator Key
  170
- Creating Profiles
  172
- Opening/Closing Profiles
  175
- Editing Profile
  176
- Deleting Profile
  180
Example Profiles
181
- General
  181
- Locked
  181
- MIG/MAG Welding Specialist
  182
- Robot Programmer
  183
- Welder/Worker
  184
Creating and Editing Keys
185
- Assigning Key Cards to Profiles (Key Setup)
  185
- Editing Users/Keys
  187
- Deleting Users/Keys
  189
Logging Registered Users on and off at the Remote Control Unit
191
- General
  191
- Logging on a User
  191
- Displaying Logged on Users
  192
- Logging out a User
  193
- Displaying "Locked" Profile
  193
RCU 5000I - Unlock Function
194
- General
  194
- Activating the "Profile / Keys" Screen Using the Unlock Function
  194
- Further Actions
  196
Setting the Language and Units of Measurement
197
- General
  197
Displaying Version Data
198
- General
  198
Creating Backup
199
- General
  199
Restoring Data
201
- General
  201
Aligning Wirefeeder or Push-Pull Unit
203
- Aligning Wirefeeder (VR Alignment)
  203
- Aligning the Push-Pull Unit
  204
L/R Alignment - Aligning Welding Circuit Inductivity and Welding Circuit Resistance
208
- General
  208
- L/R Alignment
  208
RCU 5000I - Resetting to Factory Settings
211
- General
  211
- Resetting RCU 5000I to Factory Settings
  211
RCU 5000I - Updating Software
212
Alphabetical Overview of Settable Parameters
223
- Explanation
  223
- Parameters a - Z
  223
Appendix
243
Spare Parts List: RCU 5000I
244

Advertisement

Advertisement

Related Products

Fronius Categories

Inverter Welding System Welding Accessories Battery Charger Measuring Instruments

More Fronius Manuals