User Manuals: E-Z-GO TXT 48V Electric Golf Cart

Manuals and User Guides for E-Z-GO TXT 48V Electric Golf Cart. We have 2 E-Z-GO TXT 48V Electric Golf Cart manuals available for free PDF download: Repair And Service Manual, Owner's Manual

E-Z-GO TXT 48V Repair And Service Manual (193 pages)

ELECTRIC POWERED GOLF CAR

Brand: E-Z-GO | Category: Offroad Vehicle | Size: 4 MB

Safety
2
Notices, Cautions and Warnings
2
General Information
4
Battery Prolonged Storage
4
Table of Contents
5
Safety Information
7
- General Operation
  7
- Maintenance
  8
- Ventilation
  9
General Information & Routine Maintenance
11
- Hauling
  13
- Serial Number Label Location
  13
- Servicing the Electric Vehicle
  13
- Towing
  13
- Transporting Vehicle
  13
- Brakes
  14
- Light Bulb Replacement
  14
- Rear Axle
  14
- Routine Maintenance
  14
- Tires
  14
- Vehicle Cleaning and Care
  14
- Sun Top and Windshield
  15
- Vehicle Care Products
  15
- Hardware
  16
- Torque Specifications
  16
- Periodic Service Schedule
  17
- Before Servicing the Vehicle
  21
- General Maintenance
  21
- Important Safety Warning
  21
- Modifications to Vehicle
  21
- Notes, Cautions and Warnings
  21
- Additional Warnings
  22
- Battery Removal & Installation
  23
- Fig. 1 Battery Connections
  23
- Fig. 2 Lifting the Vehicle
  23
- Lifting the Vehicle
  24
Body
27
- Body
  28
- Body Component Replacement
  29
- Drill out Metal Rivet
  29
- General
  29
- Instrument Panel Replacement
  29
  - Body Components (Front)
    30
  - Body Components (Rear)
    31
  - Cowl Replacement
    32
- Front Shield Replacement
  32
- Rocker Panel Replacement
  32
- Body Replacement
  33
- Rear Bumper Replacement
  33
Wheels and Tires
35
- Wheel and Tire Service
  37
- Tire Repair
  37
- Wheel Installation
  37
Electronic Speed Control - Tct
39
- Changing Performance Options
  41
- General
  41
- Trucourse Technology (Tct) System
  41
- Trucourse Technology System™ Performance Options & Diagnostics
  41
- Run-Tow/Maintenance Switch
  42
- Trucourse Technology (Tct) System™ Operation
  42
- Access to Pedal Box
  43
- Controller
  43
- Pedal Box
  43
- Speed Sensor
  43
- Continuity Check
  44
- General Troubleshooting
  44
- Symptoms
  44
- Testing Battery Voltage
  44
  - Continuity Check of Solenoid
    45
  - Continuity Check of Switch
    45
- Testing a Solenoid for Continuity
  45
- Testing a Switch for Continuity
  45
- 1206HB-5201 Controller Faults and Troubleshooting
  46
- Troubleshooting Diagrams
  46
  - Controller Fault Responses
    47
  - Controller Faults and Troubleshooting
    47
- Inductive Throttle Sensor (Its) Testing and Replacement
  50
- ITS and Plunger
  50
- ITS Adjustment
  51
- Controller Replacement
  53
- Solenoid Replacement
  53
Front Suspension and Steering
57
- Fig. 2 Lubrication Point
  57
- Axle Mounted Steering and Front Suspension
  59
- Lubrication
  60
- Maintenance
  60
- Wheel Bearing and King Pin Bushing Inspection
  60
- Wheel Bearing Packing
  60
- Wheel Alignment
  61
- Wheel Bearing Adjustment
  61
- Front Shock Absorber Replacement
  63
- Front Suspension
  63
- Front Suspension Components
  63
- Front Axle Replacement
  64
- Front Spring Replacement
  64
  - Front Axle Alignment
    65
  - Hub Replacement
    65
- Hub Replacement
  66
- Seal Installation
  66
- Wheel Bearing and Race Replacement
  66
- Rack Ball Joint Replacement
  67
- Steering
  67
  - Steering Components
    67
  - Rack Ball Joint Installation
    68
- Tie Rod Inspection/Replacement
  68
- Tie Rod Replacement
  68
- Bellows Replacement
  69
- Pinion Seal Replacement
  69
- Spindle Replacement
  70
- Rack and Pinion Unit Disassembly
  71
- Rack and Pinion Unit Replacement
  72
- Spindle Contact with Front Axle
  72
- Clipboard Removal
  73
- Steering Replacement
  73
- Checking Gap
  73
- Steering Wheel Replacement
  73
- Steering Shaft and Column Replacement
  74
- Small Retaining Ring Orientation
  74
- Steering Shaft and Column
  74
Motor
77
- Motor Removal
  79
- Disconnect Battery Cable
  79
- Mark Axle and Motor
  79
- Motor Disassembly
  79
- Motor Components
  80
- Brush Wear
  81
- Brush Replacement
  81
- Bearing Replacement
  81
- Motor Tests
  82
- Motor Installation
  82
- Securing Brushes
  82
- Motor Assembly
  82
Batteries and Charging
85
- Battery Maintenance
  87
- Safety
  87
- At each Charging Cycle
  88
- Correct Electrolyte Level
  88
- Electrolyte Level and Water
  88
- Monthly
  88
- Automatic Watering Gun
  89
- Battery Replacement
  89
- Cleaning Batteries
  89
- Preparing Acid Neutralizing Solution
  89
- Prolonged Storage
  90
- AC Voltage
  91
- Battery Charging
  91
- Freezing Point of Electrolyte
  91
- Troubleshooting
  91
- Hydrometer
  92
- Using a Hydrometer
  92
- Hydrometer Temperature Correction
  93
Battery Charger
95
- Portable Charger Installation
  97
- Charger Description
  97
- Charger Installation
  97
- Understanding the Charger
  98
- LED Fault Code
  98
- Maintenance Instructions
  98
- Led Display Information
  98
- Mechanical Brakes
  101
- Brake System Overview
  103
- Mechanical Brake System
  103
- How the Parking Brake Works
  104
- Equalizer Link
  104
- Parking Brake and Kick-Off Mechanism
  104
- How the Service Brake Works
  104
- Compensator Assembly
  105
- Kick-Off Actuating Linkage
  105
- Troubleshooting Flowchart
  106
- Troubleshooting and Inspection Procedures
  110
- Brake Pedal Bumper Inspection
  110
- Brake Pedal Inspection
  110
- Brake Pedal and Linkage Inspection
  110
- Check for Excessive Free Travel
  111
- Equaliser and Compensator
  111
- Periodic Brake Performance Test (PBPT)
  112
- Kick-Off Cam Inspection
  112
- Parking Brake Pedal Hinge Inspection
  112
- Periodic Brake Performance Test
  113
- Aggressive Stop Test
  113
- Wheel Brake Inspection
  114
- Equally Loaded Vehicle
  114
- Adjuster Mechanism
  114
- Brake Shoe Wear
  115
- Orientation of Brake Shoe Springs
  115
- Free Travel Adjustment
  116
- Adjusting Brake Pedal Free Travel
  116
- Parts Replacement Vs. Repair
  116
- Maintenance and Repairs
  116
- Check Clevis Pins
  117
- Brake Assembly
  117
- Brake Drum Removal and Installation
  117
- Checking Parking Brake Latching Pressure
  117
- Wheel Brake Service
  118
- Wheel Brake Lubrication Points
  118
- Backing Plate Removal and Installation
  119
- Brake Shoe Installation
  119
- Brake Shoe Removal
  119
- Brake Cable, Equaliser and Compensator
  120
- Brake Shoes and Springs
  121
- Brake Pedal Removal and Installation
  121
- Catch Bracket and Latch Arm
  122
- Pedal Bumper Adjustment
  122
Direction Selector
125
Electrical System
131
- Electrical System
  133
- Digital Volt Ohm Meter
  133
- Electrical System
  134
- Accessory Wiring Diagram
  134
- Main Harness Wiring Diagram
  135
- Power Supply
  136
- Main & Accessory Wiring
  136
- Check for Loose or Bare Wires
  136
- Check Battery Condition
  136
- Electrical Accessories
  137
Rear Suspension
141
- Shock Absorber Installation
  143
- Rear Spring Removal
  143
- Rear Spring Installation
  143
- Rear Axle Assembly Removal
  143
- Rear Axle Installation
  144
- Motor Wiring
  144
Rear Axle
147
- Rear Axle Maintenance
  149
- Checking the Lubricant Level
  149
- Axle Shaft Removal and Disassembly
  149
- Rear Axle Disassembly
  149
- Removing/Installing Axle Shaft
  150
- Removing/Installing Inner Snap Ring
  150
- Axle Shaft Seal Removal and Replacement
  150
- Removing Seal
  150
- Cut Away of Outer Bearing and Brake Drum
  151
- Installing Seal
  151
- Axle Shaft Replacement
  151
Weather Protection
153
- Top and Windshield
  155
- Front Strut
  155
- Trailering
  155
- Sun Top
  155
- Golf Car Sun Top
  156
- Split Windshield
  157
- One-Piece Front Windshield
  158
- Front Windshield
  158
- Rear Windshield
  159
- Navigation
  161
- How to Use the Handheld Programmer
  161
- Curtis Handheld Programmer
  161
Handheld Diagnostics
161
- Main Menu Definitions
  162
- Changing Data Value
  162
- Bookmark
  162
Troubleshooting
167
- Lightning Protection and Grounding
  173
- Grounding Requirements
  175
- Ground Systems
  175
- Lightning Protection Requirements
  175
- Equipment Fault and Personal Safety System
  175
- Lightning Protection System
  176
- Materials
  176
- Earth Electrode System
  176
- External Grounding Requirements
  176
Paint
179
- Painting
  181
- Minor Scratches
  181
- Complete Panel Repair
  181
- Larger Scratches
  181
General Specifications
183
- Product Specification
  185
- Configuration Highlights
  185
- Product Overview
  185

E-Z-GO TXT 48V Owner's Manual (72 pages)

ELECTRIC POWERED PERSONNEL VEHICLES

Brand: E-Z-GO | Category: Golf Cars | Size: 5 MB

Table of Contents

5
- Safety Information Section
  7
  - Safety
    9
  - Notices, Cautions, Warnings, and Dangers
    9
  - General
    10
  - General Operation
    11
  - Maintenance
    11
  - Ventilation
    12
  - Labels and Pictograms
    13
- Title
  19
- General Specifications Section
  19
Introduction

25
- Introduction Section
  25
  - Features
    26
  - General Information
    26
  - Key Switch / Headlight Switch
    26
  - State of Charge Meter
    27
  - Direction Selector
    27
  - Accelerator Pedal
    27
  - Brake and Park Brake
    27
  - Horn
    27
  - Rear View Mirror
    27
  - Front Seats
    27
  - Hip Restraint
    27
  - Front Light Bar
    27
  - Brake Light/Turn Signal
    27
  - Steering Wheel
    28
  - Battery Compartment
    29
  - Run/Tow Switch
    29
  - Rear Seat (TXT 2+2 Only)
    29
  - Hip Restraint - Rear (TXT 2+2 Only)
    29
Operating Procedures

31
- Operating Procedures Section
  31
  - Serial Number Location
    33
  - Before Initial Use
    34
  - Poratable Charger Installation
    34
    
    Using the Charger
    36
    
    Understanding the Charger
    36
    
    LED Operation Codes
    36
    
    LED Fault Codes
    36
    
    Maintenance Instructions
    37
  - Operating the Vehicle
    37
    
    Trucourse Technology
    38
    
    Regenerative Braking
    39
    
    Pedal-Up Braking
    39
    
    Walk-Away Feature
    39
    
    Anti-Roll Back Feature
    40
    
    Anti-Stall Feature
    40
    
    High Pedal Disable Feature
    40
    
    Diagnostic Mode Feature
    40
    
    Starting and Driving
    40
    
    Starting Vehicle on a Hill
    41
    
    Coasting
    41
    
    Labels and Pictograms
    41
    
    Sun Top and Windshield
    41
Maintenance Procedures for Maintenance Procedures Section

43
- Maintenance Procedures Section
  43
- Repair
  45
  - Lifting the Vehicle
    45
- Vehicle Cleaning and Care
  45
  - Vehicle Cleaning
    45
- Wheels and Tires
  46
  - Tire Repair
    46
  - Wheel Installation
    47
- Transporting Vehicle
  48
  - Towing
    48
  - Hauling
    48
- Routine Maintenance
  49
  - Tire Inspection
    49
  - Rear Axle
    49
  - Hardware
    50
- Service and Maintenance
  49
- Periodic Service Schedule
  51
- Battery Charging and Maintenance
  52
  - Safety
    52
  - Battery
    53
  - Battery Maintenance
    53
  - At each Charging Cycle
    53
  - Monthly
    53
  - Electrolyte Level and Water
    53
  - Battery Cleaning
    55
  - Battery Replacement
    56
  - Prolonged Storage
    57
  - Battery Charging
    57
  - Troubleshooting
    58
  - Hydrometer
    58
  - Using Hydrometer
    59
- Registration and Warranty
  61
- Declaration of Conformity
  63
- Index
  67

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User Manuals: E-Z-GO TXT 48V Electric Golf Cart

E-Z-GO TXT 48V Repair And Service Manual (193 pages)

Table of Contents

E-Z-GO TXT 48V Owner's Manual (72 pages)

Table of Contents

Table of Contents

Introduction

Operating Procedures

Maintenance Procedures for Maintenance Procedures Section

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