E-Z-GO TXT FLEET Manuals

Manuals and User Guides for E-Z-GO TXT FLEET. We have 1 E-Z-GO TXT FLEET manual available for free PDF download: Technician's Repair And Service Manual

E-Z-GO TXT FLEET Technician's Repair And Service Manual

E-Z-GO TXT FLEET Technician's Repair And Service Manual (188 pages)

GASOLINE POWERED PERSONNEL CARRIERS

Brand: E-Z-GO | Category: Offroad Vehicle | Size: 23.54 MB

Table of Contents

Table of Contents

5
- Safety
  2
- General Information
  4
  - Table of Contents
    5
- Safety Information
  7
General Information & Routine Maintenance

11
- Section Title
  
  13
  - Servicing the Vehicle
    13
  - Starting the Vehicle with Adischarged Battery
    13
  - Fuel
    14
  - Towing
    14
  - Powertrain Maintenance
    15
  - Routine Maintenance
    15
  - Brakes
    16
  - Care and Cleaning of the Vehicle
    16
  - Tires
    16
  - Top and Windshield
    16
  - Trailering
    16
  - Winter or Prolonged Storage
    16
  - Hardware
    17
  - Vehicle Care Products
    17
  - Torque Specifications
    18
  - Periodic Service Schedule
    19
  - Safety
    23
    
    General Maintenance
    25
    
    Modifications to Vehicle
    25
    
    Lifting the Vehicle
    27
- Serial Number Location
  
  13
Safety

29
- Body Component Replacement
  31
  - Instrument Panel Replacement
    31
- Fig. 1 Drill out Metal Rivet
  31
- Fig. 2 Body Components (Front)
  32
- Fig. 3 Body Components (Rear)
  33
- Body
  34
  - Cowl Replacement
    34
  - Front Shield Replacement
    34
  - Rocker Panel Replacement
    34
  - Body Replacement
    35
  - Rear Bumper Replacement
    35
  - Minor Scratches
    37
  - Complete Panel Repair
    37
- Wheels and Tires
  39
  - Section Title
    39
Front Suspension and Steering

45
- Maintenance
  
  48
  - Lubrication
    48
  - Wheel Bearing and King Pin Bushing Inspection
    48
  - Wheel Bearing Packing
    48
  - Wheel Alignment
    49
  - Wheel Bearing Adjustment
    49
- Front Suspension
  
  51
  - Front Shock Absorber Replacement
    51
  - Front Axle Replacement
    52
  - Front Spring Replacement
    52
  - Hub Replacement
    53
  - Wheel Bearing and Race Replacement
    54
- Steering
  
  55
Speed Control

65
- Section Title
  
  67
- System Operation
  
  67
  - Pedal Box Operation
    67
  - Governor Operation
    68
- Troubleshooting
  
  68
- Speed Control
  
  68
- Pedal Box Adjustments
  
  70
  - Accelerator Pedal Arm Adjustment
    70
  - Micro Switch Adjustment
    70
  - Road Test
    70
Engine

73
- Checking the Oil Level
  75
  - Changing the Oil
    75
- Air Filter Inspection/Replacement
  
  77
  - Cleaning the Air Filter Element
    77
- Starter/Generator Belt Tension
  
  78
  - Adjusting the Belt
    78
- Cooling System Cleaning
  
  80
- Four Cycle Engine
  
  80
  - Spark Plug
    80
- Cylinder Head
  
  81
  - Compression Measurement
    81
  - Rocker Cover Removal
    81
  - Valve Clearance Inspection
    82
  - Valve Clearance Adjustment
    82
- Engine Removal
  
  83
- Drive Clutch Removal
  
  84
Fuel System

85
- General
  
  87
- Section Title
  
  87
- Carburetor Operation
  
  88
  - Float System
    88
  - Pilot Jet System
    88
  - Main Jet System
    88
  - Carburetor Service
    88
  - Choke System
    88
  - Choke Operation
    88
- Fuel System Component Service and Replacement
  
  89
- Fuel Pump
  
  91
  - Fuel Lines and Filter
    92
  - Carb Canister
    93
  - Fuel Tank Removal
    93
Continuously Variable Transmission (Cvt)

95
- General
  
  97
- Clutches
  
  97
  - Drive Clutch
    98
  - Driven Clutch
    98
  - Equilibrium
    98
  - Drive Belt Service
    98
  - Drive Clutch Removal
    98
  - Drive Clutch Installation
    100
  - Driven Clutch Removal
    100
  - Driven Clutch Repair
    100
  - Driven Clutch Assembly
    100
  - Driven Clutch Installation
    100
- Section Title
  
  97
- Storage
  
  100
  - Direction Selector
    103
Electrical

109
- Section Title
  
  111
  - Circuits and Controls
    111
  - Generator
    111
  - Starter
    111
  - Testing Ignition Circuit
    111
    
    Testing the Magneto
    115
  - Wiring
    111
  - Testing Charging Circuit
    116
  - Testing Starting Circuit
    116
- Starter/Generator
  
  117
  - Inspection
    117
    
    Disassembly
    117
  - Battery Voltage Test
    118
- Dvom (Digital Volt Ohm Meter)
  
  119
  - Storage of Battery
    119
  - Troubleshooting
    119
  - Mechanical Brakes
    123
  - Rear Suspension
    147
    
    General
    149
  - Rear Axle
    153
    
    Neutral Lock
    155
  - Troubleshooting
    159
    
    Suspension and Steering
    168
    
    Brake System
    169
  - Limited Warranty
    173
  - General Specifications
    179

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