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Manuals and User Guides for Dnepr MT9. We have
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Dnepr MT9 manual available for free PDF download: Repair Manual
Dnepr MT9 Repair Manual (125 pages)
Brand:
Dnepr
| Category:
Motorcycle
| Size: 28.13 MB
Table of Contents
Table of Contents
2
Preparing the Motorcycle for Repairs
3
Vehicle View
3
Checking the Motorcycle for Technical Condition
4
Methods for Checking the Vehicle's Parameters
7
Mounting and Dismantling Operations
8
Checking the Engine for Technical Condition by Noises and Knocks
9
Engine Troubles
11
Troubleshooting of the Motorcycle Units
11
Power Transmission Troubles
17
Running Gear Troubles
19
Control Mechanism Troubles
24
Electrical Equipment Troubles
27
Removal and Installation of the Engine Together with Gear Box
29
Disconnection and Attachment of the Sidecar
30
Removal and Installation of the Gear Box
30
Intake and Exhaust Systems Removal and Installation
31
Fuel Supply System Removal and Installation
32
Wheels Removal and Re-Fitting
32
Main Drive Removal and Installation
33
Front Fork Removal and Installation
34
Removal and Installation of the Handlebar Together with Control Cables
34
Electrical System Parts Removal and Installation
35
Rear Suspension Removal and Installation
35
Dismantling and Assembling the Engine
38
Engine Reconditioning
38
Removal and Installation of the Cylinder Head
38
Removal and Installation of the Cylinder
39
Removal and Installation of the Piston and Piston Rings
39
Cover of Timing Pinions Removal and Installation
41
Removal and Installation of the Tappets
41
Camshaft Removal and Installation
42
Centrifuge Removal and Installation
42
Clutch Removal and Installation
44
Flywheel Removal and Installation
45
Clutch Disks Removal and Installation - Diagram
46
Connecting Rod Removal and Installation
48
Crankshaft Removal and Installation
48
Nominal Sizes, Tolerances and Interferences in the Engine and Clutch
51
Maximum Permissible Values of Wear and Clearances in the Engine
56
Repairing the Crank and Connecting-Rod Assembly
56
Repairing the Engine Units and Component Parts
56
Crankshaft Repair
57
Cylinder Repair
57
Piston Repair
58
Piston Rings Repair
58
Cylinder Head
59
Piston Pin Repair
59
Valve Timing Gear Repair
59
Removal of the Valve Springs - Diagram
60
Checking the Valve Seat for Play
62
Characteristics of Valve Springs
63
Pressing out the Valve Seat
63
Push Rods
64
Tappets
64
Valve Rocker with Pin
64
Camshaft
65
Oil Pump
65
Repairing the Lubrication System
65
Valve Timing Drive Pinions
65
Oil Lines
66
Repairing the Clutch Mechanism
66
Repairing the Engine Crankcase and Covers
66
Repaired Engine Adjustment and Running-In
67
Ill
69
Gear Box Cross-Section
70
Clutch Release Mechanism Removal and Installation
71
Gear Box Dismantling and Assembling
71
Repairing the Gear Box
71
Removal and Installation of the Speedometer Drive
72
Gear Box Disassembling into Basic Units and Reassembling
73
Removal of the Cover
73
Shafts and Gears Removal and Installation
73
Final Steps in Assembling the Gear Box
75
Installation of the Cover
75
Repairing the Clutch Release Mechanism
76
Repairing the Gear Box Units and Component Parts
76
Repairing the J\La in Drive ~2
76
Repairing the Speedometer Drive
76
Repairing the Gearshift Mechanism and Other Component Parts
77
Primary Shaft
79
Repairing the Casing
79
Repairing the Cover and Component Parts Secured on It
79
Repairing the Gear Box Shafts
79
Secondary Shaft
80
Starting Mechanism Shaft
81
Main Drive Dismantling and Assembling
82
Propeller Shaft and Universal Joint Removal and Installation
82
Repairing the Main Drive
82
Universal Joint Dismantling and Assembling
83
Dismantling and Assembling the Main Drive
84
Sizes, Tolerances and Interferences in Main Drive and Propeller Shaft
86
Main Drive Repair
87
Main Drive Units and Component Parts Repair
87
Propeller Shaft and Universal Joint Repair
87
Tyre Removal and Re-Fitting
88
Wheel Dismantling and Assembling
88
Running-In Conditions
69
Repairing the Wheel R.s
88
Wheel Hub Dismantling and Assembling
90
Replacing the Rim and Spokes
91
Tyre and Inner Tube Repair
91
Wheel Assemblies and Components Repair
91
Wheel Hub Repair
91
Fork Leg Dismantling and Assembling
93
Front Fork Dismantling and Assembling
93
Front Fork Repair
93
Front Fork Component Parts Repair
94
Front Fork Shock Absorber Dismantling and Assembling
94
Sizes, Tolerances, Interferences in Front Fork Basic Mating Members
95
Dismantling and Assembling the Rear Suspension
96
Rear Suspension Repair
96
Repairing the Frame
96
Shock Absorber Dismantling and Assembling
96
Shock Absorber Sectional View
98
Handlebar and Control Cables Repair
99
Rear Suspension Lever Removal and Installation
99
Throttle Control Grip Dismantling and Assembling
99
XI. R.epair.ing the Handlebar. and Control Cables
99
Carburetor Dismantling and Assembling
100
Fuel Supply System Repair
100
Repairing the Clutch and Brake Cables and Levers
100
Carburetor Repair
101
Intake and Exhaust Systems Repair
101
Petrol Tank/Petrol Cock and Hoses Repair
101
Repairing the Fuel Supply System Units
101
Sidecar Body Repair
102
Sidecar Dismantling and Assembling
102
Repairing the Sideca,, 1
102
Checking the Storage Battery for Condition
103
Electrical System Devices
103
Sidecar Frame Repair
103
Storage Battery Specifications
103
Determining Degree of Discharge from Specific Gravity of Electrolyte
104
Generator Specifications
105
Generator Winding Data
105
Checking the Generator for Proper Operation
106
Checking the Generator in the Motor Duty
106
Checking the Generator on Motorcycle
107
Determining Rotative Speed of Generator
107
Generator Dismantling and Assembling
107
Repairing the Generator
108
Current-And-Voltage Regulator
109
Winding Data
109
Current-And-Voltage Regulator Check
110
Current-And-Voltage Regulator Adjustment
111
Breaker and Ignition Advance Automatic Device Specifications
113
Ignition System Devices
113
Diagram of the Electrical Equipment and Colour Coding of Wires
114
Automatic Device Characteristics
115
Spark Plug
115
Two-Tap Ignition Coil Specificatins
115
Distributor-And-Contact Breaker Unit Specifications
119
Ignition Coil Specifications
119
Repairing the Headlamp
119
Electrical Equipment Circuit Diagram
120
Lighting and Signalling Equipment
121
Horn Data
122
Wires
122
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