Handlebar And Control Cables Repair; Throttle Control Grip Dismantling And Assembling; Rear Suspension Lever Removal And Installation; Xi. R.epair.ing The Handlebar. And Control Cables - Dnepr MT9 Repair Manual

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The fluid sho uld be pou red in onl y after the shock absorber body
is g ri pped in a vice and set to a vertica l position, w ith the cylind er-
and-suction valve body assembly in stalled in the shock ab sorber
body.
Insert the rod together with the piston, bearing and nu t into the
cy li nder. Carefu ll y lay down the sealing ring, us in g som e s harp
object for the purpose.
Sc rew the reservoir nut home (if co rrectly assemb led, the sc rew
thread of the nut must protrude by not mo re than one thrt•ad or be
s u. n k ihe same distance) .
Afte r the reservo ir nut is screwed in, rock the rod with lhe piston
by hand to remove air from the working cy lind er.
Wh en di smantling or repairing the s hock a bsorbers, check to s ee
that the s il ent-blocks a re prop erly secured and in good working order;
if their rubber are found to be damaged, rep lace th em.
R.emoval and Installation of the R.ear Suspen si on Lever
To r emove the rea r suspe ns ion leve r , proceed as follow s :
un screw th e bo lts tig hten ing the rubber bu shin gs, remove t he
oute r cove rs a nd fi xin g was hers; ta ke out th e outer rubb er bushings;
un scr ew th e nuts of coup li ng bolts of th e rear s uspen s ion leve r
and remove the inner cou.pling bo lt;
remove the left-hand jou rn a l;
press the lever at th e base in the left-hand direction, turn the
lever end to th e right and take the lever out. ·
On remova l, wash t he rear suspe nsion lever and check it for
damage.
Take ca re to check w het her the rubber bushings are intact. Re-
place t he defective bushings.
Re-assemble th e rea r suspension leve r in reverse order. The si -
len t-b locks should be tighten ed with the rear suspension leve r in a
horizont a l position,
takin ~
ca re to ens ure th a t the s il ent-bl ock inner
bushes a re reliably tightened.
XI. R.EPAIR.ING THE HANDLEBAR. AND CONTROL CABLES
I.
DISMANTLING AND ASSEMBLING THE THROTTLE CONTROL GRIP
To dismantle the throttle control grip, proceed as follows:
undo the sc rew securing t he body cover, remove the body cover
a nd withdraw the ca bl e end pieces from the sl ider;
unl ock th e screw sec uring the body and screw it of f a few t urn s .
Remove the grip from th e handl eba r;
move aside the handlebar rubb er grip and protect ive washer,
ta ke out the locking ring and move as ide the inner washer;
unlock t he adjusting sc rew, undo it and rem ove ihe g rip tub e,
together w ith t he chain a nd s lid er, from the bod y.
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