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Manuals
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Dnepr Manuals
Motorcycle
MT9
Repair manual
Dnepr MT9 Repair Manual
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Table Of Contents
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Preparing the Motorcycle for Repairs
Vehicle View
Checking the Motorcycle for Technical Condition
Methods for Checking the Vehicle's Parameters
Mounting and Dismantling Operations
Checking the Engine for Technical Condition by Noises and Knocks
Engine Troubles
Troubleshooting of the Motorcycle Units
Power Transmission Troubles
Running Gear Troubles
Control Mechanism Troubles
Electrical Equipment Troubles
Removal and Installation of the Engine Together with Gear Box
Disconnection and Attachment of the Sidecar
Removal and Installation of the Gear Box
Intake and Exhaust Systems Removal and Installation
Fuel Supply System Removal and Installation
Wheels Removal and Re-Fitting
Main Drive Removal and Installation
Front Fork Removal and Installation
Removal and Installation of the Handlebar Together with Control Cables
Electrical System Parts Removal and Installation
Rear Suspension Removal and Installation
Dismantling and Assembling the Engine
Engine Reconditioning
Removal and Installation of the Cylinder Head
Removal and Installation of the Cylinder
Removal and Installation of the Piston and Piston Rings
Cover of Timing Pinions Removal and Installation
Removal and Installation of the Tappets
Camshaft Removal and Installation
Centrifuge Removal and Installation
Clutch Removal and Installation
Flywheel Removal and Installation
Clutch Disks Removal and Installation - Diagram
Connecting Rod Removal and Installation
Crankshaft Removal and Installation
Nominal Sizes, Tolerances and Interferences in the Engine and Clutch
Maximum Permissible Values of Wear and Clearances in the Engine
Repairing the Crank and Connecting-Rod Assembly
Repairing the Engine Units and Component Parts
Crankshaft Repair
Cylinder Repair
Piston Repair
Piston Rings Repair
Cylinder Head
Piston Pin Repair
Valve Timing Gear Repair
Removal of the Valve Springs - Diagram
Checking the Valve Seat for Play
Characteristics of Valve Springs
Pressing out the Valve Seat
Push Rods
Tappets
Valve Rocker with Pin
Camshaft
Oil Pump
Repairing the Lubrication System
Valve Timing Drive Pinions
Oil Lines
Repairing the Clutch Mechanism
Repairing the Engine Crankcase and Covers
Repaired Engine Adjustment and Running-In
Ill
Gear Box Cross-Section
Clutch Release Mechanism Removal and Installation
Gear Box Dismantling and Assembling
Repairing the Gear Box
Removal and Installation of the Speedometer Drive
Gear Box Disassembling into Basic Units and Reassembling
Removal of the Cover
Shafts and Gears Removal and Installation
Final Steps in Assembling the Gear Box
Installation of the Cover
Repairing the Clutch Release Mechanism
Repairing the Gear Box Units and Component Parts
Repairing the J\La in Drive ~2
Repairing the Speedometer Drive
Repairing the Gearshift Mechanism and Other Component Parts
Primary Shaft
Repairing the Casing
Repairing the Cover and Component Parts Secured on It
Repairing the Gear Box Shafts
Secondary Shaft
Starting Mechanism Shaft
Main Drive Dismantling and Assembling
Propeller Shaft and Universal Joint Removal and Installation
Repairing the Main Drive
Universal Joint Dismantling and Assembling
Dismantling and Assembling the Main Drive
Sizes, Tolerances and Interferences in Main Drive and Propeller Shaft
Main Drive Repair
Main Drive Units and Component Parts Repair
Propeller Shaft and Universal Joint Repair
Tyre Removal and Re-Fitting
Wheel Dismantling and Assembling
Running-In Conditions
Repairing the Wheel R.s
Wheel Hub Dismantling and Assembling
Replacing the Rim and Spokes
Tyre and Inner Tube Repair
Wheel Assemblies and Components Repair
Wheel Hub Repair
Fork Leg Dismantling and Assembling
Front Fork Dismantling and Assembling
Front Fork Repair
Front Fork Component Parts Repair
Front Fork Shock Absorber Dismantling and Assembling
Sizes, Tolerances, Interferences in Front Fork Basic Mating Members
Dismantling and Assembling the Rear Suspension
Rear Suspension Repair
Repairing the Frame
Shock Absorber Dismantling and Assembling
Shock Absorber Sectional View
Handlebar and Control Cables Repair
Rear Suspension Lever Removal and Installation
Throttle Control Grip Dismantling and Assembling
XI. R.epair.ing the Handlebar. and Control Cables
Carburetor Dismantling and Assembling
Fuel Supply System Repair
Repairing the Clutch and Brake Cables and Levers
Carburetor Repair
Intake and Exhaust Systems Repair
Petrol Tank/Petrol Cock and Hoses Repair
Repairing the Fuel Supply System Units
Sidecar Body Repair
Sidecar Dismantling and Assembling
Repairing the Sideca,, 1
Checking the Storage Battery for Condition
Electrical System Devices
Sidecar Frame Repair
Storage Battery Specifications
Determining Degree of Discharge from Specific Gravity of Electrolyte
Generator Specifications
Generator Winding Data
Checking the Generator for Proper Operation
Checking the Generator in the Motor Duty
Checking the Generator on Motorcycle
Determining Rotative Speed of Generator
Generator Dismantling and Assembling
Repairing the Generator
Current-And-Voltage Regulator
Winding Data
Current-And-Voltage Regulator Check
Current-And-Voltage Regulator Adjustment
Breaker and Ignition Advance Automatic Device Specifications
Ignition System Devices
Diagram of the Electrical Equipment and Colour Coding of Wires
Automatic Device Characteristics
Spark Plug
Two-Tap Ignition Coil Specificatins
Distributor-And-Contact Breaker Unit Specifications
Ignition Coil Specifications
Repairing the Headlamp
Electrical Equipment Circuit Diagram
Lighting and Signalling Equipment
Horn Data
Wires
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MOTORCYCLES "DNEPR"
MT9
and
MTIO
REPAIR
MANUAL
V/0 AVTOEXPORT • USSR • MOSCOW
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