Wheel Dismantling And Assembling; Tyre Removal And Re-Fitting; Repairing The Wheel R.s - Dnepr MT9 Repair Manual

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Replace the parts that <lre
excess ively worn or
defective. The
bevel
gears shou
ld
be replaced
on ly
by
p(jirs, as
made up
by
the
Manufacturer.
To
remove
the
radia
l thr
ust bearing fro
m
the driving
bevel
gear,
usc a
n
appliance
TIP-1363.
In
order
to
press
out
the
ou.ter
race of the needle bearing from
the
cas
in
g, hea
t
the
!alter
up
to 75-90°C and,
using
a
lift
er
TIP
-136
1,
remove the bearing ra ce.
To
press
out the casing
bushing which is
used as a
n
outer
race
of
the roller bearing
of
the
driven gea
r
hub, first
heat
t he
cas
ing
up to 75-90°C.
After
repairing
a
nd
assembling the
m
ain
drive,
in
case
replace-
ment
of the gea rs
has
been car
ri ed
out, check
the backlash
in th
e
gearing. The
back lash
is
set
by placing
ad
ju
sting
washers
between
the
ball
bear
ing
of
driven
gear
hub
and
th
e cas
in
g cover.
VII. R.EPAIR.ING THE WHEEL
Prior to
repa
irin
g
the
re moved
wheel,
check
the fo llowing:
wear of
the
l
yre
(signs of damage on it);
absence of
c
ra
cks
and
dent
s
on
the rim;
wear of
the br
a ke
drum
s
urface;
condition of
the
tape red
roller bearings;
r
adia
l
and late
r
a
l r un-out
of the
rim
a
ncltyre;
avai
labi
lit
y
of
th
e s pokes a
nd their
uniform
tens ion
in
g.
Th
e
wheel hLLb
bea rings a re
checked for
good cond
iti
on
b
y
ro
tat
-
ing the tightened
ax le
and
rock
in
g
it
in lh
e wheel ra
th
e
r
t ha
n
by
rotating
and
rocking the wheel
on
th
e ax le,
s
in
ce
in
the latter
case
the
overtightening
of the
bearing·s may not
be
noticed
ow
in
g
to th
e
great
ma
ss of the wheel.
The
axle
must
rot
ate
freely, without an
y
not iceable p
l
ay
anrl
seizi
n
g, pro
du cin
g
no cli
cks, etc.
The following
rad ia
l
and lateral
run-
outs are
permissible
during
rotation
of
the
whee
l:
for
wheel
rim-
not
greater
t
h
an
1.5 mm, for
lyre-
not
greater
than
3
mm. Repair the
whee
l,
if found
defect ive.
I.
DISMANTLING AND ASSEMBLING THE WHEEL
R.emoval and Re-fitting of the lyre
To remove the
tyre
from the
wheel, proceed as
follows:
unscrew the
va lve ca
p
and
def
late
t he
tyre by
sc rew
in
g o
ut
the
valve
cor
e; undo
th
e
nut
secu
ring
the
removabl
e
valve
t
o
the rim
a
nd pu
sh
the
va lve
in
s ide the tyre;
pla
ce the
wheel with
th
e
brake drum down
and press
out the tyre
sides so as
to m ake them
sepa
r
ate
from
the
s
id
es of
the
rim;
at a
point
approximately
1
/4
of
the
circum
fe rence
from the tube
118

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