Culligan CTM Series Manuals

Culligan CTM Series Manuals

Manuals and User Guides for Culligan CTM Series. We have 1 Culligan CTM Series manual available for free PDF download: Installation, Operation, And Service Instructions With Parts Lists

Culligan CTM Series Installation, Operation, And Service Instructions With Parts Lists

Culligan CTM Series Installation, Operation, And Service Instructions With Parts Lists (103 pages)

Culligan Top Mount Water Softeners

Brand: Culligan | Category: Water Dispenser | Size: 13.68 MB

Table of Contents

Table of Contents
3
Safe Practices
5
Caution and Warning
5
Introduction
5
Basic Principles
6
- Specifications for CTM Water Softeners
  7
- CTM Flow Specifications
  7
Performance Specifications
7
- CTM Dimensions
  8
- Overview
  8
- Materials
  9
- Sizing Kit
  9
Installation
9
- Locate Softener
  10
- Install Distribution System
  10
- Loading the Media
  11
- Loading Quantities
  11
- Attach Tank Adapter (30” and 36” Tanks Only)
  12
- Aqua-Sensor Ported Tanks
  12
- Non-Ported Tanks
  12
- Mount the Valve
  13
- Plumbing Adapter
  14
- Install Piping
  15
- Use of Bypass Valve
  15
- Three-Valve Bypass
  15
- Suggested Piping Installation
  16
- Three-Valve Bypass CTM Single Tank Piping
  16
- Top View
  17
- CTM Duplex Alternating Piping
  17
- Drain Line
  18
- 60K Drain Assembly
  19
- 90K and Larger Drain Assembly
  19
- Drain Line Flow Control
  19
- Drain Line Flow Control (DLFC) and 1.5” Drain Adapter
  19
- Pressure Relief Valve (PRV)
  20
- Eductor Nozzle and Throat Replacement
  21
- Eductors
  21
- Replacing the Brine Refill Flow Control Insert
  22
- Brine Refill Flow Control
  22
- Brine Elbow Assembly
  22
- Brine System Installation
  23
- Brine Piping
  23
- Brine Connection Tubing
  23
- 18X38 and 24X40 Brine Systems
  23
- Tubing Pilot Valve
  24
- Inlet/Outlet Tubing
  24
- Mounting the Controller
  25
- Valve Front Mount (Provided in Sizing Kit)
  25
- Controller Valve Front Mounted
  25
- Wall Mount (Single Unit - P/N 01030100, Multi-Unit - P/N 01030101)
  26
- Valve Side Mount (Optional, P/N 01029171)
  26
- Controller Valve Side Mounted
  26
- Wiring Procedures and Diagrams
  27
- Cable Routing
  27
- Transformer and Smart Controller Circuit Board
  28
- 24 V Power Connection
  28
- Wiring the Smart Controller Power Cord and 24V Transformer
  28
- Smart Controller Circuit Board Layout–Front
  29
- Smart Controller Circuit Board Layout–Back
  29
- Smart Controller Circuit Board Layout, Rear View
  29
Smart Controller Circuit Board Layout
29
Installing Accessories
31
Final Startup
47
- CTM Brinemaker Data
  48
- Key for Table 8 on the Next Two Pages
  48
- Initial Backwash of the System
  51
- Installation Wrap up
  51
- Creating Brine
  51
- Care and Cleaning
  52
- Before Leaving the Installation Site
  52
- Check List
  52
- Sanitize the System
  52
- Suggested Preventive Maintenance Inspection Schedule
  53
Preventative Maintenance
53
Service and Repair
54
- CTM Piston Rebuild
  55
- Valve Removal and Disassembly
  55
- Upper Manifold Dissembly
  56
- Removing the Pistons
  57
- T-Seal Replacement and Assembly
  60
- For All 5 Large Pistons
  60
- For All 3 Small Pistons
  60
- For All 8 Pistons
  60
- Reassemble Manifold
  61
- Reassemble Valve
  62
- Pilot Valve Rebuild (Kit P/N 01029583)
  64
- Pilot Valve Disassembly
  64
- Motor Replacement
  65
- Pilot Spool Replacement
  66
- Pilot Valve Reassembly
  67
- Drain Line Flow Control—Service
  68
- Brine System Analysis
  68
- CTM Complete Brine Draw/Slow Rinse Times
  68
Troubleshooting
68
- General Troubleshooting
  69
- CTM Refill Piston (#7) Vent Port Location
  73
- CTM Motor Cover Drain Hole Location
  73
- Aqua-Sensor Troubleshooting
  74
- Recording Important Information
  74
- Ball Valve Positions
  75
- Ball Valve Ports (Multi-Tank Softeners Only)
  75
- Ball Valve to Pilot Valve Flow Paths
  75
- Motorized Ball Valve Operation
  75
- Flow Diagrams
  76
- CTM Flow Valve Piston Locations
  76
- Piston Cycle Positions
  76
- Piston Locations
  76
- Service
  77
- Piston Cycle Positions, Service
  77
- Backwash
  78
- Piston Cycle Positions, Backwash
  78
- Piston Cycle Positions, Brine Draw/Slow Rinse
  79
- Brine Draw/Slow Rinse
  79
- Fast Rinse
  80
- Piston Cycle Positions, Fast Rinse
  80
- Refill
  81
- Piston Cycle Positions, Fill
  81
- Replacement Softener Tanks and Media
  82
- Sizing Kits, Downflow
  82
CTM Parts List
82
- Sizing Kit, 60K Softeners
  83
- Sizing Kit, 90K, 120K, 150K and 210K Softeners
  83
- Sizing Kit, 300K Softeners
  84
- Sizing Kit, 450K and 600K Softeners
  84
- Valve Body and Adapter
  85
- Control Valve
  85
- Valve Top Manifold
  86
- Valve Service Rebuild Kits
  88
- CTM Valve O-Ring Kit
  88
- CTM Piston Rebuild Kit
  88
- CTM Piston Replacement Kit
  89
- CTM Valve Core Replacement
  89
- Pilot Valve Rebuild Kits
  89
- Culligan GBE Controller for CTM
  90
- 18”X38” and 24”X40” Brine Systems
  91
- 24" and 30" Brine Systems
  92
- 39” and 42” Brine Systems
  92
- 3/4” Brine Valve Subassembly
  93
- Aqua-Sensor Plug and Probe
  94
- Remote Display and Accessories
  95
- Remote Display
  95
- International Parts
  96
Appendix A Hi-Flo 3/3E to CTM Conversion
97
Appendix B Aqua-Sensor Guidelines
98
Operation Log
99
Limited Warranty
100
Index
101

Advertisement

Advertisement

Related Products

Culligan Categories

Water Filtration Systems Water Dispenser Water System

Plumbing Product

Plumbing Product Controller

More Culligan Manuals