Culligan CTM-450K Manuals

Manuals and User Guides for Culligan CTM-450K. We have 1 Culligan CTM-450K manual available for free PDF download: Installation, Operation, And Service Instructions With Parts Lists

Culligan CTM-450K Installation, Operation, And Service Instructions With Parts Lists

Culligan CTM-450K Installation, Operation, And Service Instructions With Parts Lists (103 pages)

Culligan Top Mount Water Softeners

Brand: Culligan | Category: Water Dispenser | Size: 13 MB

Table of Contents

Table of Contents
3
Safe Practices
5
Caution and Warning
5
Introduction
5
Basic Principles
6
- Specifications for CTM Water Softeners
  7
- CTM Flow Specifications
  7
Performance Specifications
7
- CTM Dimensions
  8
- Overview
  8
- Materials
  9
- Sizing Kit
  9
Installation
9
- Locate Softener
  10
- Install Distribution System
  10
- Loading the Media
  11
- Loading Quantities
  11
- Attach Tank Adapter (30” and 36” Tanks Only)
  12
- Aqua-Sensor Ported Tanks
  12
- Non-Ported Tanks
  12
- Mount the Valve
  13
- Plumbing Adapter
  14
- Install Piping
  15
- Use of Bypass Valve
  15
- Three-Valve Bypass
  15
- Suggested Piping Installation
  16
- Three-Valve Bypass CTM Single Tank Piping
  16
- Top View
  17
- CTM Duplex Alternating Piping
  17
- Drain Line
  18
- 60K Drain Assembly
  19
- 90K and Larger Drain Assembly
  19
- Drain Line Flow Control
  19
- Drain Line Flow Control (DLFC) and 1.5” Drain Adapter
  19
- Pressure Relief Valve (PRV)
  20
- Eductor Nozzle and Throat Replacement
  21
- Eductors
  21
- Replacing the Brine Refill Flow Control Insert
  22
- Brine Refill Flow Control
  22
- Brine Elbow Assembly
  22
- Brine System Installation
  23
- Brine Piping
  23
- Brine Connection Tubing
  23
- 18X38 and 24X40 Brine Systems
  23
- Tubing Pilot Valve
  24
- Inlet/Outlet Tubing
  24
- Mounting the Controller
  25
- Valve Front Mount (Provided in Sizing Kit)
  25
- Controller Valve Front Mounted
  25
- Wall Mount (Single Unit - P/N 01030100, Multi-Unit - P/N 01030101)
  26
- Valve Side Mount (Optional, P/N 01029171)
  26
- Controller Valve Side Mounted
  26
- Wiring Procedures and Diagrams
  27
- Cable Routing
  27
- Transformer and Smart Controller Circuit Board
  28
- 24 V Power Connection
  28
- Wiring the Smart Controller Power Cord and 24V Transformer
  28
- Smart Controller Circuit Board Layout–Front
  29
- Smart Controller Circuit Board Layout–Back
  29
- Smart Controller Circuit Board Layout, Rear View
  29
Smart Controller Circuit Board Layout
29
Installing Accessories
31
Final Startup
47
- CTM Brinemaker Data
  48
- Key for Table 8 on the Next Two Pages
  48
- Initial Backwash of the System
  51
- Installation Wrap up
  51
- Creating Brine
  51
- Care and Cleaning
  52
- Before Leaving the Installation Site
  52
- Check List
  52
- Sanitize the System
  52
- Suggested Preventive Maintenance Inspection Schedule
  53
Preventative Maintenance
53
Service and Repair
54
- CTM Piston Rebuild
  55
- Valve Removal and Disassembly
  55
- Upper Manifold Dissembly
  56
- Removing the Pistons
  57
- T-Seal Replacement and Assembly
  60
- For All 5 Large Pistons
  60
- For All 3 Small Pistons
  60
- For All 8 Pistons
  60
- Reassemble Manifold
  61
- Reassemble Valve
  62
- Pilot Valve Rebuild (Kit P/N 01029583)
  64
- Pilot Valve Disassembly
  64
- Motor Replacement
  65
- Pilot Spool Replacement
  66
- Pilot Valve Reassembly
  67
- Drain Line Flow Control—Service
  68
- Brine System Analysis
  68
- CTM Complete Brine Draw/Slow Rinse Times
  68
Troubleshooting
68
- General Troubleshooting
  69
- CTM Refill Piston (#7) Vent Port Location
  73
- CTM Motor Cover Drain Hole Location
  73
- Aqua-Sensor Troubleshooting
  74
- Recording Important Information
  74
- Ball Valve Positions
  75
- Ball Valve Ports (Multi-Tank Softeners Only)
  75
- Ball Valve to Pilot Valve Flow Paths
  75
- Motorized Ball Valve Operation
  75
- Flow Diagrams
  76
- CTM Flow Valve Piston Locations
  76
- Piston Cycle Positions
  76
- Piston Locations
  76
- Service
  77
- Piston Cycle Positions, Service
  77
- Backwash
  78
- Piston Cycle Positions, Backwash
  78
- Piston Cycle Positions, Brine Draw/Slow Rinse
  79
- Brine Draw/Slow Rinse
  79
- Fast Rinse
  80
- Piston Cycle Positions, Fast Rinse
  80
- Refill
  81
- Piston Cycle Positions, Fill
  81
- Replacement Softener Tanks and Media
  82
- Sizing Kits, Downflow
  82
CTM Parts List
82
- Sizing Kit, 60K Softeners
  83
- Sizing Kit, 90K, 120K, 150K and 210K Softeners
  83
- Sizing Kit, 300K Softeners
  84
- Sizing Kit, 450K and 600K Softeners
  84
- Valve Body and Adapter
  85
- Control Valve
  85
- Valve Top Manifold
  86
- Valve Service Rebuild Kits
  88
- CTM Valve O-Ring Kit
  88
- CTM Piston Rebuild Kit
  88
- CTM Piston Replacement Kit
  89
- CTM Valve Core Replacement
  89
- Pilot Valve Rebuild Kits
  89
- Culligan GBE Controller for CTM
  90
- 18”X38” and 24”X40” Brine Systems
  91
- 24" and 30" Brine Systems
  92
- 39” and 42” Brine Systems
  92
- 3/4” Brine Valve Subassembly
  93
- Aqua-Sensor Plug and Probe
  94
- Remote Display and Accessories
  95
- Remote Display
  95
- International Parts
  96
Appendix A Hi-Flo 3/3E to CTM Conversion
97
Appendix B Aqua-Sensor Guidelines
98
Operation Log
99
Limited Warranty
100
Index
101

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