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CB-500 series
Clean Burn CB-500 series Manuals
Manuals and User Guides for Clean Burn CB-500 series. We have
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Clean Burn CB-500 series manuals available for free PDF download: Operator's Manual
Clean Burn CB-500 series Operator's Manual (130 pages)
CLEAN BURN MULTI-OIL FURNACE
Brand:
Clean Burn
| Category:
Burner
| Size: 4 MB
Table of Contents
Table of Contents
3
Section 1: Introduction
7
Guide to this Manual
7
For Your Safety
8
Guidelines for Furnace Usage
10
Guidelines for Used Oil Tanks
11
Safety Labels
12
Section 2: Unpacking
17
Removing the Shipping Crate
17
Unpacking and Inspecting All Components
17
Furnace Component List
17
Unpacking
17
Unpacking Items Packed Inside the Furnace
18
Section 3: Furnace Assembly
19
Understanding Assembly
19
Required Tools and Materials
19
Installing the Blower Components
22
Installing the Blower (CB-5000 ONLY)
22
Installing the Motor on the Blower
22
Wiring the Blower Motor
22
Installing the Motor Pulley, Blower Pulley, and V-Belt
24
Installing the Belt Guard and the Blower Guard
25
Installing the Hot Air Discharge Components
26
Determining the Air Discharge Configuration
26
UNIT HEATERS: Installing the Air Discharge Louver Assembly
27
CENTRAL FURNACES: Installing Ductwork
28
Installing the Ceramic Target
28
Closing the Furnace Door
28
Installing the Burner
29
Checking the Burner Nozzle and Electrodes
29
Mounting the Burner on the Hinge Bracket
30
Installing the Connector Block, Oil Line Tubing, and Air Line Tubing
31
Installing the Connector Block on the Furnace Door
31
Installing the Oil Line Tubing
31
Installing the Air Line Tubing
32
Locking the Burner into Firing Position
33
Installing the Mounting and Stabilizer Brackets
33
Installing the Brackets on the Furnace Cabinet
33
Section 4: Furnace Installation
35
Understanding Installation
35
Important Safety Guidelines for Safe Installation
35
Important Notes to the Electrician
36
Selecting a Location
38
Guidelines for Selecting a Location
38
Mounting the Furnace
39
Ceiling Mounting
39
Raised Platform Mounting
40
Floor Mounting
40
Oil Tank Installation Specifications
42
Installing the Tank Vent and Emergency Vent
43
Assembly
43
Installing the Metering Pump
44
Preparing for Installation
44
Standard Mounting: Vertical Positioning
44
Installation
44
Alternate Mounting: Horizontal Positioning
46
Wiring the Furnace and Pump
47
Wiring to the Furnace
47
Wiring to the Metering Pump
47
Installing the Suction Oil Line Components
48
Installing the Pressure Relief and Low-Flow Check Valve
51
Installing the Pressure Oil Line Components
52
Installing the Compressed Air Line
52
Installing the Stack
53
Installing the Interior Stack
54
Installing the Barometric Damper
56
Installing the Stack Penetration
57
Installing the Exterior Stack
57
Installing the Stack Cap
57
Installing the Draft Inducer
57
Operation
57
Installing the Wall Thermostat
59
Inspecting the Furnace Installation
59
Section 5: Metering Pump Priming
61
Understanding Metering Pump Priming
61
Required Tools and Materials
61
Metering Pump Priming
61
Preparing the Burner for Use with the Metering Pump
62
Priming the Metering Pump
64
Vacuum Testing the Oil Pump
66
Section 6: Starting and Adjusting the Burner
69
Understanding Burner Startup and Adjustment
69
Preparing the Burner for Startup
69
Starting and Adjusting the Burner
69
Starting the Burner
71
Checking the Operation of the Blower Motor
73
Section 7: Resetting the Furnace and Burner
75
Understanding Furnace/Burner Shutdowns
75
The Oil Primary Control
75
Resetting the Oil Primary Control
75
Understanding the Fan Switches and Hi-Limits
76
The Blower/Fan Switch
76
The Fan Limit Control
77
The Auxiliary Hi-Temp Limit Switch
78
Section 8: Adjusting the Draft Overfire
79
Checking for Correct Draft Overfire
79
Adjusting the Barometric Damper
80
Adjusting Draft Overfire on Furnaces with Draft Inducers
80
Solving Draft Overfire Problems
81
Understanding the Effect of Exhaust Fans on Draft
81
Checking Draft Overfire to Determine Severity of Backdraft
81
Adjusting the Draft
82
Installing a Make-Up Air Louver
83
Section 9: Maintenance
85
Understanding Maintenance
85
Maintenance
85
Periodic Burner Inspection
86
Cleaning the Canister Filter
87
Servicing the Metering Pump
88
Cleaning the Check Valve / Screen
89
Cleaning the Tank
90
Cleaning Ash from the Furnace
91
Annual Burner Tune-Up
93
End of Season Maintenance
93
Section 10: Troubleshooting
95
Troubleshooting Tables
95
Detailed Furnace Specifications
103
Furnace Technical Specifications
103
Appendix A
103
Burner Technical Specifications
104
Furnace Dimensions
105
Burner Components
108
Removing the Nozzle for Cleaning
113
Furnace Components
115
Blower Components
119
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CLEAN BURN CB-500 series Operator's Manual (122 pages)
multi-oil furnaces
Brand:
CLEAN BURN
| Category:
Furnace
| Size: 3 MB
Table of Contents
Declaration of Conformity
3
Table of Contents
5
Section 1: Introduction
9
Guide to this Manual
9
For Your Safety
10
Maintenance
11
Guidelines for Furnace Usage
12
Guidelines for Used Oil Tanks
13
Safety Labels
14
Section 2: Unpacking
19
Removing the Shipping Crate
19
Unpacking and Inspecting All Components
19
Furnace Component List
19
Unpacking Items Packed Inside the Furnace
20
Section 3: Furnace Assembly
21
Understanding Assembly
21
Required Tools and Materials
21
Installing the Blower Assembly
23
Wiring the Blower Motor
24
Determining the Hot Air Discharge Configuration
25
Installing the Hot Air Discharge Components
26
Installing the Energy Retention Disc
29
Closing the Furnace Door
29
Installing the Burner
29
Checking the Burner Nozzle and Electrodes
29
Mounting the Burner on the Hinge Bracket
31
Installing the Connector Block, Oil Line Tubing, and Air Line Tubing
32
Installing the Connector Block on the Furnace Door
32
Installing the Oil Line Tubing
32
Installing the Air Line Tubing
33
Locking the Burner into Firing Position
34
Section 4: Furnace Installation
35
Understanding Installation
35
Important Safety Guidelines for Safe Installation
35
Selecting a Location
39
Guidelines for Selecting a Location
39
Mounting the Furnace
40
Ceiling Mounting
40
Raised Platform Mounting
41
Floor Mounting
41
SECTION 4: FURNACE INSTALLATION (Continued)
42
Oil Tank Installation Specifications
42
Installing the Tank Vent and Emergency Vent
43
Installing the Metering Pump
44
Preparing for Installation
44
Standard Mounting: Vertical Positioning
44
Alternate Mounting: Horizontal Positioning
46
Wiring the Furnace and Pump
47
Wiring to the Furnace
47
Wiring to the Metering Pump
47
Installing the Suction Oil Line Components
48
Installing the Pressure Relief Oil Line Back to the Tank
51
Installing the Pressure Oil Line Components
52
Installing the Compressed Air Line
52
Installing the Stack
53
Stack Design and Specifications
53
Installing the Interior Stack
56
Installing the Barometric Damper
56
Installing the Stack Penetration
57
Installing the Exterior Stack
57
Installing the Stack Cap
57
Installing the Optional Draft Inducer
57
Installing the Wall Thermostat
59
Inspecting the Furnace Installation
59
Section 5: Metering Pump Priming
61
Understanding Metering Pump Priming
61
Required Tools and Materials
61
Priming the Metering Pump
62
Vacuum Testing the Oil Pump
64
Section 6: Starting and Adjusting the Burner
67
Understanding Burner Startup and Adjustment
67
Preparing the Burner for Startup
67
Starting the Burner
69
Checking the Operation of the Blower Motor
70
Section 7: Resetting the Furnace and Burner
71
Understanding Furnace/Burner Shutdowns
71
The Oil Primary Control
71
Resetting the Oil Primary Control
71
The Blower/Fan Switch
72
The Hi-Temp Limit Switches
72
Section 8: Adjusting the Draft Overfire
75
Checking for Correct Draft Overfire
75
Adjusting the Barometric Damper
76
Solving Draft Overfire Problems
76
Understanding the Effect of Exhaust Fans on Draft
77
Checking Draft Overfire to Determine Severity of Backdraft
77
Installing a Make-Up Air Louver
79
Section 9: Maintenance
81
Understanding Maintenance
81
Periodic Burner Inspection
82
Cleaning the Canister Filter
83
Servicing the Metering Pump
84
Cleaning Ash from the Furnace
85
Cleaning the Check Valve / Screen
87
Cleaning the Tank
88
Annual Burner Tune-Up
88
End of Season Maintenance
88
Section 10: Troubleshooting
89
Troubleshooting Tables
89
Appendix A
97
APPENDIX A Detailed Furnace Specifications
97
Furnace Technical Specifications
97
Burner Technical Specifications
98
Furnace Dimensions
99
Burner Components
100
Removing the Nozzle for Cleaning
105
CB-1500 Furnace Components
106
CB-2500 Furnace Components
108
Blower Components
110
CB-1500 Blower Components
111
CB-2500 Blower Components
112
Appendix B
115
APPENDIX B Wiring Diagrams
115
Furnace Wiring Diagram
115
Burner Wiring Diagram
116
Ladder Schematic
117
Metering Pump Wiring Schematics
118
Appendix C
119
APPENDIX C Additional Installation and Maintenance Requirements
119
Installing a Cover over the Oil/Air Regulators
119
Installing a Fire Valve
120
Appendix D
121
Furnace Service Record
121
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