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Clean Burn CB-5000 series Oil Furnace Manuals
Manuals and User Guides for Clean Burn CB-5000 series Oil Furnace. We have
2
Clean Burn CB-5000 series Oil Furnace manuals available for free PDF download: Operator's Manual
CLEAN BURN CB-5000 series Operator's Manual (134 pages)
CLEAN BURN MULTI-OIL FURNACE with CB-525-S2 and CB-550-S2 BURNER
Brand:
CLEAN BURN
| Category:
Furnace
| Size: 7 MB
Table of Contents
Warranty Information
3
Table of Contents
5
Section 1: Introduction
9
Guide to this Manual
9
For Your Safety
10
Guidelines for Furnace Usage
12
Guidelines for Used Oil Tanks
13
Safety Labels
14
Section 2: Unpacking
19
Removing the Shipping Crate
19
Unpacking and Inspecting All Components
19
Furnace Component List
19
Unpacking Items Packed Inside the Furnace
20
Warranty Registration
20
Section 3: Furnace Assembly
21
Understanding Assembly
21
Required Tools and Materials
21
Installing the Blower Components
24
Installing the Blower (CB-5000 ONLY)
24
Installing the Motor on the Blower
24
Wiring the Blower Motor
24
Installing the Motor Pulley, Blower Pulley, and V-Belt
26
Installing the Belt Guard and the Blower Guard
27
Installing the Hot Air Discharge Components
28
Determining the Air Discharge Configuration
28
UNIT HEATERS: Installing the Air Discharge Louver Assembly
29
CENTRAL FURNACES: Installing Ductwork
30
Installing the Energy Retention Disc
30
Installing the Energy Retention Disc in the Combustion Chamber
30
Closing the Furnace Door
30
Installing the Burner
31
Checking the Burner Nozzle and Electrodes
31
Mounting the Burner on the Hinge Bracket
32
Installing the Connector Block, Oil Line Tubing, and Air Line Tubing
33
Installing the Connector Block on the Furnace Door
33
Installing the Oil Line Tubing
33
Installing the Air Line Tubing
34
Locking the Burner into Firing Position
35
Installing the Mounting and Stabilizer Brackets
35
Installing the Brackets on the Furnace Cabinet
35
Section 4: Furnace Installation
37
Understanding Installation
37
Selecting a Location
39
Guidelines for Selecting a Location
39
Mounting the Furnace
40
Ceiling Mounting
40
Raised Platform Mounting
41
Floor Mounting
41
Oil Tank Installation Specifications
43
Installing the Tank Vent and Emergency Vent
44
Installing the Metering Pump
45
Preparing for Installation
45
Standard Mounting: Vertical Positioning
45
Alternate Mounting: Horizontal Positioning
47
Wiring the Furnace and Pump
48
Wiring to the Furnace
48
Wiring to the Metering Pump
48
Installing the Suction Oil Line Components
49
Installing the Pressure Relief Oil Line Back to the Tank
52
Installing the Pressure Oil Line Components
53
Installing the Compressed Air Line
53
Installing the Stack
54
Installing the Interior Stack
55
Installing the Barometric Damper
57
Installing the Stack Safety Switch for Canadian Installations
58
Resetting the Stack Safety Switch
59
Understanding the Function of the Stack Safety Switch
59
Installing the Stack Penetration
60
Installing the Exterior Stack
60
Installing the Stack Cap
60
Installing the Draft Inducer
60
Installing the Wall Thermostat
62
Replacing the Wall Thermostat Batteries
62
Inspecting the Furnace Installation
62
Section 5: Metering Pump Priming
63
Understanding Metering Pump Priming
63
Required Tools and Materials
63
Priming the Metering Pump
64
Vacuum Testing the Oil Pump
66
Section 6: Starting and Adjusting the Burner
69
Understanding Burner Startup and Adjustment
69
Preparing the Burner for Startup
69
Starting the Burner
71
Starting the Burner
72
Checking the Operation of the Blower Motor
73
Section 7: Resetting the Furnace and Burner
75
Understanding Furnace/Burner Shutdowns
75
The Oil Primary Control
75
Resetting the Oil Primary Control
75
The Blower/Fan Switch
76
Understanding the Fan Switches and Hi-Limits
76
The Fan Limit Control
77
The Auxiliary Hi-Temp Limit Switch
78
Section 8: Adjusting the Draft Overfire
79
Checking for Correct Draft Overfire
79
Adjusting the Barometric Damper
80
Adjusting Draft Overfire on Furnaces with Draft Inducers
80
Solving Draft Overfire Problems
81
Understanding the Effect of Exhaust Fans on Draft
81
Checking Draft Overfire to Determine Severity of Backdraft
81
Installing a Make-Up Air Louver
83
Section 9: Maintenance
85
Understanding Maintenance
85
Periodic Burner Inspection
86
Cleaning the Canister Filter
87
Servicing the Metering Pump
88
Cleaning the Check Valve
89
Cleaning the Tank
90
Cleaning Ash from the Furnace
91
Cleaning and Maintaining the Draft Inducer
93
Annual Burner Tune-Up
93
End of Season Maintenance
93
Section 10: Troubleshooting
95
Troubleshooting Tables
95
Flow Chart
95
Appendix A
103
Furnace Technical Specifications
103
Burner Technical Specifications
104
Furnace Dimensions
105
Burner Components
108
Removing the Nozzle for Cleaning
115
Metering Pump Components
124
Appendix B
127
APPENDIX B Wiring Diagrams
127
Metering Pump Wiring Schematic
130
Appendix C
133
Furnace Service Record
133
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Clean Burn CB-5000 series Operator's Manual (130 pages)
CLEAN BURN MULTI-OIL FURNACE
Brand:
Clean Burn
| Category:
Burner
| Size: 4 MB
Table of Contents
Table of Contents
3
Section 1: Introduction
7
Guide to this Manual
7
For Your Safety
8
Guidelines for Furnace Usage
10
Guidelines for Used Oil Tanks
11
Safety Labels
12
Section 2: Unpacking
17
Removing the Shipping Crate
17
Unpacking and Inspecting All Components
17
Furnace Component List
17
Unpacking
17
Unpacking Items Packed Inside the Furnace
18
Section 3: Furnace Assembly
19
Understanding Assembly
19
Required Tools and Materials
19
Installing the Blower Components
22
Installing the Blower (CB-5000 ONLY)
22
Installing the Motor on the Blower
22
Wiring the Blower Motor
22
Installing the Motor Pulley, Blower Pulley, and V-Belt
24
Installing the Belt Guard and the Blower Guard
25
Installing the Hot Air Discharge Components
26
Determining the Air Discharge Configuration
26
UNIT HEATERS: Installing the Air Discharge Louver Assembly
27
CENTRAL FURNACES: Installing Ductwork
28
Installing the Ceramic Target
28
Closing the Furnace Door
28
Installing the Burner
29
Checking the Burner Nozzle and Electrodes
29
Mounting the Burner on the Hinge Bracket
30
Installing the Connector Block, Oil Line Tubing, and Air Line Tubing
31
Installing the Connector Block on the Furnace Door
31
Installing the Oil Line Tubing
31
Installing the Air Line Tubing
32
Locking the Burner into Firing Position
33
Installing the Mounting and Stabilizer Brackets
33
Installing the Brackets on the Furnace Cabinet
33
Section 4: Furnace Installation
35
Understanding Installation
35
Important Safety Guidelines for Safe Installation
35
Important Notes to the Electrician
36
Selecting a Location
38
Guidelines for Selecting a Location
38
Mounting the Furnace
39
Ceiling Mounting
39
Raised Platform Mounting
40
Floor Mounting
40
Oil Tank Installation Specifications
42
Installing the Tank Vent and Emergency Vent
43
Assembly
43
Installing the Metering Pump
44
Preparing for Installation
44
Standard Mounting: Vertical Positioning
44
Installation
44
Alternate Mounting: Horizontal Positioning
46
Wiring the Furnace and Pump
47
Wiring to the Furnace
47
Wiring to the Metering Pump
47
Installing the Suction Oil Line Components
48
Installing the Pressure Relief and Low-Flow Check Valve
51
Installing the Pressure Oil Line Components
52
Installing the Compressed Air Line
52
Installing the Stack
53
Installing the Interior Stack
54
Installing the Barometric Damper
56
Installing the Stack Penetration
57
Installing the Exterior Stack
57
Installing the Stack Cap
57
Installing the Draft Inducer
57
Operation
57
Installing the Wall Thermostat
59
Inspecting the Furnace Installation
59
Section 5: Metering Pump Priming
61
Understanding Metering Pump Priming
61
Required Tools and Materials
61
Metering Pump Priming
61
Preparing the Burner for Use with the Metering Pump
62
Priming the Metering Pump
64
Vacuum Testing the Oil Pump
66
Section 6: Starting and Adjusting the Burner
69
Understanding Burner Startup and Adjustment
69
Preparing the Burner for Startup
69
Starting and Adjusting the Burner
69
Starting the Burner
71
Checking the Operation of the Blower Motor
73
Section 7: Resetting the Furnace and Burner
75
Understanding Furnace/Burner Shutdowns
75
The Oil Primary Control
75
Resetting the Oil Primary Control
75
Understanding the Fan Switches and Hi-Limits
76
The Blower/Fan Switch
76
The Fan Limit Control
77
The Auxiliary Hi-Temp Limit Switch
78
Section 8: Adjusting the Draft Overfire
79
Checking for Correct Draft Overfire
79
Adjusting the Barometric Damper
80
Adjusting Draft Overfire on Furnaces with Draft Inducers
80
Solving Draft Overfire Problems
81
Understanding the Effect of Exhaust Fans on Draft
81
Checking Draft Overfire to Determine Severity of Backdraft
81
Adjusting the Draft
82
Installing a Make-Up Air Louver
83
Section 9: Maintenance
85
Understanding Maintenance
85
Maintenance
85
Periodic Burner Inspection
86
Cleaning the Canister Filter
87
Servicing the Metering Pump
88
Cleaning the Check Valve / Screen
89
Cleaning the Tank
90
Cleaning Ash from the Furnace
91
Annual Burner Tune-Up
93
End of Season Maintenance
93
Section 10: Troubleshooting
95
Troubleshooting Tables
95
Detailed Furnace Specifications
103
Furnace Technical Specifications
103
Appendix A
103
Burner Technical Specifications
104
Furnace Dimensions
105
Burner Components
108
Removing the Nozzle for Cleaning
113
Furnace Components
115
Blower Components
119
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