User Manuals: Carrier VECTOR 6500 Refrigeration Unit

User Manuals: Carrier VECTOR 6500 Refrigeration Unit

Manuals and User Guides for Carrier VECTOR 6500 Refrigeration Unit. We have 1 Carrier VECTOR 6500 Refrigeration Unit manual available for free PDF download: Operation & Service Manual

Carrier VECTOR 6500 Operation & Service Manual

Carrier VECTOR 6500 Operation & Service Manual (331 pages)

Single-Temp Trailer and Rail Refrigeration Units With Advancet Microprocessor

Brand: Carrier | Category: Refrigerator | Size: 5 MB

Table of Contents

Table of Contents
3
Table of Contents
13
List of Illustrations
14
List of Tables
16
PARAGRAPH NUMBER Page

17
- Safety Precautions
  17
  - Figure 1−1 Lockout/Tagout
    18
  - Safety Precautions
    18
  - Specifica Warnings and Caution Statements
    19
  - Safety Decals
    23
  - Safety Instructions
    24
  - Unit Description
    27
  - General Description
    28
  - Introduction
    28
    
    Table 2-1 Model Chart
    28
    
    Table 2-2 Additional Support Manuals
    28
    
    Figure 2−1 Front View - Refrigeration System Components
    29
    
    Figure 2−2 Road Side/Rear Compressor View - Refrigeration System Components
    30
    
    Figure 2−3 Front View - Engine Components
    31
    
    Figure 2−4 Evaporator Section - Grille Removed
    32
    
    Figure 2−6 Engine Speed Control Unit
    34
    
    Figure 2−7 Compressor Cylinder Head Unloaded
    35
    
    Unloaded Operation
    35
    
    Compressor Discharge Pressure Transducer (CDP)
    36
    
    Compressor Suction Pressuret Ransducer (CSP)
    36
    
    Compressor Switches, Transducers Andsensors
    36
    
    Figure 2−8 Compressor Cylinder Head Loaded
    36
    
    Loaded Operation
    36
    
    Ambient Air Temperature Sensor (AAT)
    37
    
    Condenser Coil
    37
    
    Electronic Expansion Valve (EVXV)
    37
    
    Evaporator Section
    37
    
    Automatic Start-Stop
    38
    
    Multiple Languages
    38
    
    Special Features
    38
    
    System Operating Controls and Components
    38
    
    Figure 2−9 Control Module
    39
    
    Figure 2−10 Display and Keypad Assembly
    40
    
    Indicator Lights
    40
    
    Main Display
    40
    
    Switch Board
    41
    
    Electronic Modules
    42
    
    Figure 2−11 OGF Module
    42
    
    Figure 2−12 PRM Module
    42
    
    Figure 2−13 Light Bar
    42
    
    Options
    42
    
    Overload Ground Fault Module (OGF)
    42
    
    Phase Reversal Module (PRM)
    42
    
    Engine Data
    43
    
    Remote Control Panel
    43
    
    Remote Temperature Sensors
    43
    
    Compressor Data
    44
    
    Electrical Data
    44
    
    Refrigeration System Data
    44
    
    Component Resistance & Current Draw Data
    45
    
    Safety Devices
    46
    
    Refrigerant Circuit - Heating and Defrosting
    47
    
    Refrigerant Circuit During Cooling
    47
    
    Figure 2−14 Refrigerant Circuit
    48
    
    Operation
    49
    
    Starting - Engine Operation
    50
    
    Starting - Standby Operation
    51
    
    Starting Units with a Main Power Switch Labeled ENGINE/OFF/STANDBY
    51
    
    Starting Units with a Main Power Switch Labeled START/RUN-OFF
    52
    
    Self Test
    53
    
    Pretrip
    54
    
    Display Test
    55
    
    Refrigeration System Equalization Check
    55
    
    Sound and 12VDC Electrical Component Amperage Check
    55
    
    Changing Set Point
    57
    
    Start-Stop Operation
    58
    
    Continuous Operation
    59
    
    Sleep Mode
    60
    
    Manual Defrost
    62
    
    Trip Start
    63
    
    View Active Alarms
    64
    
    View Inactive Alarms
    65
    
    Init Data
    66
    
    Table 3-1 Unit Data
    66
    
    View Hour Meters
    69
    
    Functional Parameters
    70
    
    Table 3-2 Functional Parameters
    71
    
    Language Selection
    74
    
    Intelliset
    75
    
    Changing Intellisets - with the = Key Enabled
    76
    
    Changing Intellisets - Without the = Key Enabled
    77
    
    Stopping Unit
    78
    
    Data Downloading
    79
    
    Data Recording
    79
    
    Datalink DATA RECORDER
    79
    
    Microprocessor Information
    79
    
    Datatrak
    80
    
    Options
    80
    
    Remote Control Panel
    81
    
    Changing Set Point with Remote Control Panel
    82
    
    Starting Unit with Remote Control Panel
    82
    
    Lock / Unlock the Remote Control Panel
    83
    
    Pre-Setting Set Point with Remote Control Panel
    83
    
    Removing Pre-Set Set Points with Remote Control Panel
    84
    
    Engine/Standby/Temperature Control
    85
    
    Engine Start-Up
    86
    
    Engine/Standby Operation
    86
  - Figure 2−5 Control Box
    33
  - Condensiong Section
    34
  - Engine Air System
    34
- Figure 4−1 Auto Start Sequence
  86
- Standby Start-Up
  86
  - Table 4−1 Intake Air Heat Time
    87
  - Temperature Control
    87
  - Temperature Determination
    87
  - Transition to High Speed
    87
  - Perishable and Frozen Set Point Ranges
    88
  - Pull Down/Pull-Up
    88
  - Start-Stop Configuration
    88
  - Start-Stop Operation
    88
  - Stop Parameters
    89
  - Continuous Operation
    90
  - Re-Start Parameters
    90
  - Figure 4−2 Continuous Operation Switch Points with Eco Mode Set to
    91
  - Figure 4−3 Continuous Operation Switch Points with Eco Mode Set to YES
    92
  - Defrost
    93
  - Defrost Initiation and Start
    93
  - Defrost Modes
    93
  - Supply Air Limit Control
    94
  - User Selected Override Operation
    94
- Figure 4−4 Range Lock Settings - Non Overlapping
  95
- Temperature Range Lock 1 & 2
  95
  - Figure 4−5 Range Lock Settings - Overlapping
    96
    
    Figure 4−6 Evaporator Pressure Chart
    100
    
    Defrost Safety Override
    101
    
    Microprocessor Interface
    102
    
    Figure 5−1 Technicians Interface Connection
    103
    
    Interface Methods
    103
    
    Technical Interface
    103
    
    Component Test Mode
    104
    
    Configuration Mode
    104
    
    PC Mode
    105
    
    Service Mode
    105
  - Productshield
    96
  - Cargo Protect Mode
    98
  - Compressor Minimum Operating Time
    98
  - Engine Speed Overrides
    98
  - Programmed Software Overrides
    98
  - Unloader Control Overrides
    99
    
    Table 5−1 Component Test
    105
    
    Figure 5−2 PC Mode Connection
    106
    
    Figure 5−3 PC Card Interaction
    107
    
    Program PC Card
    107
    
    Configuration PC Card
    108
    
    Download PC Card
    108
    
    Option PC Card
    108
    
    Reefermanager & Reports
    108
    
    Connecting Computer and Microprocessor
    109
  - Handling PC Cards
    106
  - PC Cards
    106
    
    Figure 5−4 Reefermanager & Reports Connection
    109
    
    Figure 5−5 Connector 6MP Connections
    110
    
    Figure 5−6 Display Test Points
    110
    
    Table 5−2 Microprocessor Configurations
    114
    
    Messagecenter
    126
    
    Messagecenter Messages
    127
    
    Alarm Troubleshooting
    133
    
    Notes
    135
    
    Driver/Operator Alarms
    136
    
    Shutdown Alarms
    137
    
    Start up / Engine Alarms
    155
  - Microprocessor Display Diagnostics
    110
  - Microprocessor Replacement & Setup
    110
  - Microprocessor Replacement
    111
  - Pre-Replacement Steps
    111
  - Microprocessor Setup
    112
  - Configurations Via Keypad
    113
  - Datalink Data Recorder Via Reefermanager
    113
  - Functional Parameters Via Keypad
    113
  - Microprocessor Final Checkout
    113
Wiring 10−1

159
- Warning / Status Alarms
  169
- Electrical Alarms
  179
- Sensor Alarms
  198
- Pretrip Alarms
  208
- Maintenance Alarms
  231
- Microprocessor Alarms
  235
- Service
  243
- Pre Trip Inspection
  244
- Scheduled Maintenance
  244
- Section Layout
  244
- Table 8−1 Maintenance Schedule
  245
- Table 8−2 Pre Trip Inspection
  247
- External Surface Service
  248
  - Figure 8−1 Grille Insert Removal and Door Latch Maintenance
    248
  - Surround Removal
    248
  - Cable Replacement
    249
  - Display & Keypad Assembly
    249
  - Door Latch Maintenance
    249
  - Door Latch Maintenance and Replacement
    249
- Figure 8−2 Surround Removal
  249
- Figure 8−3 Door Latch Cable Removal
  249
- Engine and Engine Related Systems Service
  250
  - Figure 8−4 Display and Keypad Assembly
    250
  - Fuel System
    250
  - Reassembly
    250
    
    Figure 8−5 Fuel System Diagram
    251
    
    Figure 8−7 Mechanical Fuel Pump
    252
    
    Figure 8−8 Electric Fuel Pump
    252
    
    Fuel Filter
    252
    
    Fuel Level Sensor (FLS)
    252
    
    Engine Oil and Oil Filter
    253
    
    Figure 8−9 Fuel Level Sensor
    253
    
    Fuel Heater
    253
    
    Air Cleaner
    254
  - Figure 8−6 Fuel Bleed Components
    251
  - Mechanical Fuel Pump Screen
    251
  - Priming the Fuel System
    251
  - Electric Fuel Pump Screen
    252
    
    Figure 8−10 Engine Oil Level
    254
    
    Figure 8−11 Engine Oil Flow Diagram
    254
    
    Figure 8−13 Intake Air Heater
    255
    
    Figure 8−14 Electronic Speed Control Components
    255
    
    Replacing the Intake Air Heater
    255
    
    Speed Control System
    255
    
    Troubleshooting the Intake Air Heater (IAH)
    255
    
    Cleaning and Flushing
    256
    
    Cooling System
    256
  - Figure 8−12 Oil Drain Tool
    254
  - To Change Engine Oil
    254
  - To Change Engine Oil Filter
    254
- Figure 8−15 Condenser and Radiator Assemblies
  256
- Radiator Replacement
  256
  - Figure 8−16 Water Pump V-Belt
    257
    
    Figure 8−17 Engine Crankcase Breather
    257
    
    Figure 8−18 Refrigerant System Service Equipment
    258
    
    Removing Charge
    258
    
    Servicing the Refrigerant Charge
    258
    
    Adjusting the Charge Level
    259
    
    Pumping down the Compressor
    259
    
    Pumping down the Low Side
    259
    
    Adding a Complete Charge
    260
    
    Leak Checking
    260
    
    Leak Checking a Charged System
    260
    
    Leak Checking a System Without Charge
    260
    
    Leak Checking Compressor
    261
    
    Leak Checking with Low Side Pumped down
    261
    
    Evacuation and Dehydration
    262
    
    Evacuation of the Complete System
    262
    
    Compressor and Unloader Service
    263
    
    Evacuation of the Compressor
    263
    
    Evacuation of the Low Side
    263
    
    Repair or Replacement Determination
    263
    
    Figure 8−19 Compressor - Model 06D
    264
    
    Removal and Replacement of Compressor
    264
    
    Cylinder Head and Valve Plate Service
    265
  - Figure Number
    
    257
  - Refrigerant System Service
    257
  - Refrigerant System Service Connections
    257
  - Checking Charge Level
    258
  - Checking for Noncondensibles
    258
    
    Figure 8−20 Cylinder Head & Valve Plate
    265
    
    Figure 8−21 Checking Suction Valve
    266
    
    Figure 8−22 Oil Pump and Bearing Head Assembly
    266
    
    Figure 8−24 Unloader Coil
    268
    
    Removing Oil from the Compressor
    268
    
    Unloader Checkout Procedure
    268
    
    Unloader Coil Replacement
    268
    
    Evaporator Coil
    269
    
    Refrigerant System Component Service
    269
    
    Replacing Unloader Valve Internal Parts
    269
    
    Unloader Valve Replacement
    269
    
    Cleaning
    270
    
    Condenser Coil
    270
    
    Condenser Coil Replacement
    270
    
    Figure 8−25 Condenser/Radiator Assembly
    270
    
    Figure 8−26 Suction Modulation Valve (CSMV)
    271
    
    Filter-Drier
    271
    
    Replacing Receiver Sight Glass or Fusible Plug
    271
    
    Table 8−3 CSMV Connections
    271
    
    Diagnostics - Stepper Motor
    272
    
    Diagnostics - Valve
    272
    
    Electronic Expansion Valve
    272
    
    Emergency Repair Procedures
    272
  - Adding Oil with Compressor in System
    267
  - Checking Compressor Oil Level
    267
  - Compressor Oil Level
    267
- Figure 8−27 CSMV Coil
  272
- Diagnostics - Microprocessor or Wiring
  273
- Figure 8−28 Electronic Expansion Valve
  273
- Figure 8−29 Electronic Expansion Valve
  273
- Table 8−4 EVXV Connections
  273
- Defrost Air Switch
  274
- Figure 8−31 Defrost Air Switch Test Setup
  275
- Megohmmeter Test Procedure
  275
  - Figure 8−32 Megohmmeter Connection to Ground Plate
    276
    
    Figure 8−34 Light Bar Connections
    277
    
    Figure 8−35 Overload Ground Fault Connections
    277
    
    OGF Checkout Procedure
    277
    
    Overload Ground Fault (OGF)
    277
    
    Evaporator Blower & Motor
    278
  - Figure 8−33 High Voltage Contactors
    276
  - Phase Reversal Module (PRM)
    276
  - Evaporator Heaters
    277
- Figure 8−36 Evaporator Blower Assembly
  278
- Condenser Fan Assemblies
  279
  - Figure 8−37 Condenser Fan Assembly
    279
  - Battery Charger (BTYC)
    280
  - Generator (GEN)
    280
  - Preventive Maintenance and Operating Precautions
    280
  - Generator Removal
    281
  - Figure 8−38 Generator Assembly
    283
  - Figure 8−39 Bolt Hole Pattern for Bell Housing and Crankshaft
    283
  - Generator Assembly Procedure
    283
  - Sensor Checkout
    284
  - Table 8−5 Sensor Resistance
    285
  - Table 8−6 Sensor Resistance (CDT)
    286
  - Table 8−7 Temperature Pressure Chart
    287
  - Unit Troubleshooting
    288
  - Engine
    289
  - Engine will Not Start
    289
  - Engine Starts then Stops
    290
  - Engine will Not Shut off
    290
  - Malfunction in the Engine Starting Circuit
    290
  - Starter Motor Malfunction
    290
  - Battery Charger
    291
  - Miscellaneous Engine Troubleshooting
    291
  - Generator
    292
  - Refrigerant/Temperature Control
    292
  - Unit Runs but Has Insufficient Cooling
    292
  - Unit will Not Cool
    292
  - Defrost Cycle Malfunction
    293
  - Unit will Not Heat or Has Insufficient Heating
    293
  - Unit will Not Terminate Cooling
    293
  - Unit will Not Terminate Heating
    293
  - Abnormal Noise
    294
  - Abnormal Pressure
    294
  - No Evaporator Air Flow or Restricted Air Flow
    294
  - Compressor Suction Modulation Valve (CSMV) Malfunction
    295
  - Evaporator Expansion Valve (EVXV) Malfunction
    295
  - Speed Control System Diagnostics
    296
- Table 9−1 ENSCU LED Fault Chart
  296
- Figure 9−1 ENSCU Diagnostic Tree - 1 Long, 1 Short LED Code
  297
- Figure 9−2 ENSCU Diagnostic Tree - 2 Long, 1 Short LED Code
  298
- Figure 9−3 ENSCU Diagnostic Tree - 2 Long, 3 Short LED Code
  299
- Figure 9−4 ENSCU Diagnostic Tree - 2 Long, 7 Short LED Code
  300
- Table 9−2 Microprocessor Diagnostics
  301
- Figure 9−5 Micro Diagnostic Tree - Condition 1 - Main Power Switch on - Unit Does Not Operate
  302
- Micro Diagnostic Tree - Condition 2 - Main Power Switch on - Unit Operates but Not Properly
  303

Advertisement

Advertisement

Related Products

Carrier Categories

Air Conditioner

Air Conditioner Heat Pump Furnace Chiller Thermostat

More Carrier Manuals