Carrier VECTOR 6500 Manuals

Carrier VECTOR 6500 Manuals

Manuals and User Guides for Carrier VECTOR 6500. We have 1 Carrier VECTOR 6500 manual available for free PDF download: Operation & Service Manual

Carrier VECTOR 6500 Operation & Service Manual

Carrier VECTOR 6500 Operation & Service Manual (331 pages)

Single-Temp Trailer and Rail Refrigeration Units With Advancet Microprocessor

Brand: Carrier | Category: Refrigerator | Size: 5.26 MB

Table of Contents

Table of Contents
3
Table of Contents
13
List of Illustrations
14
List of Tables
16
PARAGRAPH NUMBER Page

17
- Safety Precautions
  17
  - Figure 1−1 Lockout/Tagout
    18
  - Safety Precautions
    18
  - Specifica Warnings and Caution Statements
    19
  - Safety Decals
    23
  - Safety Instructions
    24
  - Unit Description
    27
  - General Description
    28
  - Introduction
    28
    
    Table 2-1 Model Chart
    28
    
    Table 2-2 Additional Support Manuals
    28
    
    Figure 2−1 Front View - Refrigeration System Components
    29
    
    Figure 2−2 Road Side/Rear Compressor View - Refrigeration System Components
    30
    
    Figure 2−3 Front View - Engine Components
    31
    
    Figure 2−4 Evaporator Section - Grille Removed
    32
    
    Figure 2−6 Engine Speed Control Unit
    34
    
    Figure 2−7 Compressor Cylinder Head Unloaded
    35
    
    Unloaded Operation
    35
    
    Compressor Discharge Pressure Transducer (CDP)
    36
    
    Compressor Suction Pressuret Ransducer (CSP)
    36
    
    Compressor Switches, Transducers Andsensors
    36
    
    Figure 2−8 Compressor Cylinder Head Loaded
    36
    
    Loaded Operation
    36
    
    Ambient Air Temperature Sensor (AAT)
    37
    
    Condenser Coil
    37
    
    Electronic Expansion Valve (EVXV)
    37
    
    Evaporator Section
    37
    
    Automatic Start-Stop
    38
    
    Multiple Languages
    38
    
    Special Features
    38
    
    System Operating Controls and Components
    38
    
    Figure 2−9 Control Module
    39
    
    Figure 2−10 Display and Keypad Assembly
    40
    
    Indicator Lights
    40
    
    Main Display
    40
    
    Switch Board
    41
    
    Electronic Modules
    42
    
    Figure 2−11 OGF Module
    42
    
    Figure 2−12 PRM Module
    42
    
    Figure 2−13 Light Bar
    42
    
    Options
    42
    
    Overload Ground Fault Module (OGF)
    42
    
    Phase Reversal Module (PRM)
    42
    
    Engine Data
    43
    
    Remote Control Panel
    43
    
    Remote Temperature Sensors
    43
    
    Compressor Data
    44
    
    Electrical Data
    44
    
    Refrigeration System Data
    44
    
    Component Resistance & Current Draw Data
    45
    
    Safety Devices
    46
    
    Refrigerant Circuit - Heating and Defrosting
    47
    
    Refrigerant Circuit During Cooling
    47
    
    Figure 2−14 Refrigerant Circuit
    48
    
    Operation
    49
    
    Starting - Engine Operation
    50
    
    Starting - Standby Operation
    51
    
    Starting Units with a Main Power Switch Labeled ENGINE/OFF/STANDBY
    51
    
    Starting Units with a Main Power Switch Labeled START/RUN-OFF
    52
    
    Self Test
    53
    
    Pretrip
    54
    
    Display Test
    55
    
    Refrigeration System Equalization Check
    55
    
    Sound and 12VDC Electrical Component Amperage Check
    55
    
    Changing Set Point
    57
    
    Start-Stop Operation
    58
    
    Continuous Operation
    59
    
    Sleep Mode
    60
    
    Manual Defrost
    62
    
    Trip Start
    63
    
    View Active Alarms
    64
    
    View Inactive Alarms
    65
    
    Init Data
    66
    
    Table 3-1 Unit Data
    66
    
    View Hour Meters
    69
    
    Functional Parameters
    70
    
    Table 3-2 Functional Parameters
    71
    
    Language Selection
    74
    
    Intelliset
    75
    
    Changing Intellisets - with the = Key Enabled
    76
    
    Changing Intellisets - Without the = Key Enabled
    77
    
    Stopping Unit
    78
    
    Data Downloading
    79
    
    Data Recording
    79
    
    Datalink DATA RECORDER
    79
    
    Microprocessor Information
    79
    
    Datatrak
    80
    
    Options
    80
    
    Remote Control Panel
    81
    
    Changing Set Point with Remote Control Panel
    82
    
    Starting Unit with Remote Control Panel
    82
    
    Lock / Unlock the Remote Control Panel
    83
    
    Pre-Setting Set Point with Remote Control Panel
    83
    
    Removing Pre-Set Set Points with Remote Control Panel
    84
    
    Engine/Standby/Temperature Control
    85
    
    Engine Start-Up
    86
    
    Engine/Standby Operation
    86
  - Figure 2−5 Control Box
    33
  - Condensiong Section
    34
  - Engine Air System
    34
- Figure 4−1 Auto Start Sequence
  86
- Standby Start-Up
  86
  - Table 4−1 Intake Air Heat Time
    87
  - Temperature Control
    87
  - Temperature Determination
    87
  - Transition to High Speed
    87
  - Perishable and Frozen Set Point Ranges
    88
  - Pull Down/Pull-Up
    88
  - Start-Stop Configuration
    88
  - Start-Stop Operation
    88
  - Stop Parameters
    89
  - Continuous Operation
    90
  - Re-Start Parameters
    90
  - Figure 4−2 Continuous Operation Switch Points with Eco Mode Set to
    91
  - Figure 4−3 Continuous Operation Switch Points with Eco Mode Set to YES
    92
  - Defrost
    93
  - Defrost Initiation and Start
    93
  - Defrost Modes
    93
  - Supply Air Limit Control
    94
  - User Selected Override Operation
    94
- Figure 4−4 Range Lock Settings - Non Overlapping
  95
- Temperature Range Lock 1 & 2
  95
  - Figure 4−5 Range Lock Settings - Overlapping
    96
    
    Figure 4−6 Evaporator Pressure Chart
    100
    
    Defrost Safety Override
    101
    
    Microprocessor Interface
    102
    
    Figure 5−1 Technicians Interface Connection
    103
    
    Interface Methods
    103
    
    Technical Interface
    103
    
    Component Test Mode
    104
    
    Configuration Mode
    104
    
    PC Mode
    105
    
    Service Mode
    105
  - Productshield
    96
  - Cargo Protect Mode
    98
  - Compressor Minimum Operating Time
    98
  - Engine Speed Overrides
    98
  - Programmed Software Overrides
    98
  - Unloader Control Overrides
    99
    
    Table 5−1 Component Test
    105
    
    Figure 5−2 PC Mode Connection
    106
    
    Figure 5−3 PC Card Interaction
    107
    
    Program PC Card
    107
    
    Configuration PC Card
    108
    
    Download PC Card
    108
    
    Option PC Card
    108
    
    Reefermanager & Reports
    108
    
    Connecting Computer and Microprocessor
    109
  - Handling PC Cards
    106
  - PC Cards
    106
    
    Figure 5−4 Reefermanager & Reports Connection
    109
    
    Figure 5−5 Connector 6MP Connections
    110
    
    Figure 5−6 Display Test Points
    110
    
    Table 5−2 Microprocessor Configurations
    114
    
    Messagecenter
    126
    
    Messagecenter Messages
    127
    
    Alarm Troubleshooting
    133
    
    Notes
    135
    
    Driver/Operator Alarms
    136
    
    Shutdown Alarms
    137
    
    Start up / Engine Alarms
    155
  - Microprocessor Display Diagnostics
    110
  - Microprocessor Replacement & Setup
    110
  - Microprocessor Replacement
    111
  - Pre-Replacement Steps
    111
  - Microprocessor Setup
    112
  - Configurations Via Keypad
    113
  - Datalink Data Recorder Via Reefermanager
    113
  - Functional Parameters Via Keypad
    113
  - Microprocessor Final Checkout
    113
Wiring 10−1

159

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