Airlocker RD212 Manuals

Airlocker RD212 Manuals

Manuals and User Guides for Airlocker RD212. We have 1 Airlocker RD212 manual available for free PDF download: Installation Manual

Airlocker RD212 Installation Manual

Airlocker RD212 Installation Manual (40 pages)

AIR OPERATED LOCKING DIFFERENTIAL MITSUBISHI 9”, REAR, 28 SPLINE

Brand: Airlocker | Category: Automobile Accessories | Size: 2 MB

Table of Contents

Table of Contents
3
Introduction
5
Pre-Installation Preparation
5
Tool-Kit Recommendations
6
Removing the Existing Differential
7
Vehicle Support
7
Differential Fluid Drain
7
Removing the Axles and Differential
7
Marking the Bearing Caps
8
Checking the Current Backlash Amount
9
Removing the Differential Carrier
10
Use of the Thrust Block
11
Installing the Air Locker
12
Mounting the Ring Gear
12
Installing the Carrier Bearings
14
Drilling and Tapping the Bulkhead Port
15
Final Air Locker Assembly
16
Checking the Backlash
17
Installing the Seal Housing
18
Setting up the Bulkhead Fitting
20
Profiling the Seal Housing Tube
22
Bench Testing the Air Locker
24
Reinstalling the Differential & Axles
25
Installing the Air System
26
Mounting the Solenoid
26
Running & Securing the Air Line
28
Connection to the Bulkhead Fitting
29
Mounting & Connecting the Electrical System
31
Mounting the Actuator Switch(Es)
31
Wiring the Actuator System
32
Testing & Final Assembly
35
Leak Testing
35
Testing the Air Locker Actuation
35
Filling the Differential
36
Post-Installation Check List
37
Parts List
39
Exploded Assembly Diagram
39
Specifications
39
Itemized Parts List
40

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