Airlocker RD157 Manuals

Airlocker RD157 Manuals

Manuals and User Guides for Airlocker RD157. We have 1 Airlocker RD157 manual available for free PDF download: Installation Manual

Airlocker RD157 Installation Manual

Airlocker RD157 Installation Manual (42 pages)

JEEP JK RUBICON, 35 SPLINE

Brand: Airlocker | Category: Automobile Accessories | Size: 3 MB

Table of Contents

Table of Contents
3
Introduction
5
Pre-Installation Preparation
5
Tool-Kit Recommendations
6
Assembly Type Identification
7
Removing the Existing Differential
8
Vehicle Support
8
Differential Fluid Drain
8
Disconnecting the Axles
9
Marking the Bearing Caps
9
Checking the Current Backlash Amount
10
Removing the Differential Center
11
Installing the Air Locker
13
Insuring Adequate Oil Drainage
13
Approximate Backlash Shimming
14
Mounting the Ring Gear
18
Drilling and Tapping the Bulkhead Port
19
Assembling the Seal Housing
20
Pre-Load Shimming
21
Reinstalling the Bearing Caps
22
Checking the Backlash
23
Setting up the Bulkhead Fitting
24
Profiling the Seal Housing Tube
26
Installing the Air System
27
Mounting the Solenoid
27
Running & Securing the Air Line
29
Connection to the Bulkhead Fitting
30
Mounting & Connecting the Electrical System
32
Mounting the Actuator Switch(Es)
32
Wiring the Actuator System
33
Testing & Final Assembly
37
Leak Testing
37
Reinstalling the Axles
37
Testing the Air Locker Actuation
38
Re-Sealing & Filling the Differential
38
Post-Installation Check List
39
Parts List
41
Exploded Assembly Diagram
41
Itemized Parts List
42

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