Airlocker RD129 Manuals

Manuals and User Guides for Airlocker RD129. We have 1 Airlocker RD129 manual available for free PDF download: Installation Manual

Airlocker RD129 Installation Manual

Airlocker RD129 Installation Manual (38 pages)

AIR OPERATED LOCKING DIFFERENTIAL TOYOTA TACOMA/TUNDRA, REAR, 30 SPLINE

Brand: Airlocker | Category: Automobile Accessories | Size: 4 MB

Table of Contents

Table of Contents
3
Introduction
5
Pre-Installation Preparation
5
Tool-Kit Recommendations
6
Removing the Existing Differential
7
Vehicle Support
7
Differential Fluid Drain
7
Removing the Axles and Differential
7
Marking the Bearing Caps
8
Checking the Current Backlash Amount
8
Spreading the Differential Housing
10
Bench Measurement
11
Approximate Backlash Shimming
11
Calculation & Selection of Shims
13
Installing the Air Locker
14
Installing the Carrier Bearings
14
Mounting the Ring Gear
14
Assembling the Seal Housing
15
Calculation & Selection of Pre-Load Shims
16
Drilling and Tapping the Bulkhead Port
17
Modifying the Bearing Cap
18
Final Air Locker Assembly
19
Final Backlash Checking
20
Profiling the Seal Housing Tube
21
Setting up the Bulkhead Fitting
21
Bench Testing the Air Locker
23
Reinstalling the Differential and Axles
24
Installing the Air System
25
Mounting the Solenoid
25
Running & Securing the Air Line
27
Connection to the Bulkhead Fitting
28
Mounting & Connecting the Electrical System
29
Mounting the Actuator Switch(Es)
29
Wiring the Actuator System
30
Testing & Final Assembly
34
Leak Testing
34
Testing the Air Locker Actuation
34
Filling the Differential
35
Post-Installation Check List
36
Parts List
37
Exploded Assembly Diagram
37
Specifications
37
Itemized Parts List
38

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